Project 1

Step 1 - Creating Context Assembly

• A context assembly has created, which will work as a main assembly
• It'll contain Engine part file, Engine Harness geometrical harness along with other part file which like L-Clamp for external reference purpose

Step 2- Defining C-15663689-1 (4-pole) connector electrically

To define C-15663689-1 electrically we have to define geometrical parameters like Bundle Connection Point and Connector connection point in Electric Part Design Workbench

Step 3- Placing C-15663689-1 in assembly at desired location

We will use 20 connector to place it at desired location which will add in Engine Harness Assymbly Geometrical Bundles. We'll be using tools like Manupulation along with Smart Move, Snap and Compass to locate each connector at respective potitions.

Step 4- Adding L-Clamp into assembly

We will use L-Clamp (metal bracket) to provide mountiong for the interconnector. Also we have take care that this L-Clamp it should placed inside context assembly but outside harness geometrical bundle assymbly. We'll be using tools like Manupulation along with Smart Move, Snap and Compass to locate it desired potition and orientation.

Step 5 Mounting inteconnector on L-Clamp

I) Defining C-776438-4 a 12 pole connector electrically

To define electrically we have to define geometrical parameters like Bundle Connection Point and Connector connection point in Electric Part Design Workbench

II) Defining mounting cavity C-1924487-2 electrically

In below fig. we connected both 12 pole connector and mounting cavity in Electrical Assembly workbench.

IV) Mounting electrically connected interconnection on L-Clamp

Step 6 -Defining P-clamp Electrically and mounting on assembly design.

I) Defining P-Clamp Electrically

we have to define p-clamp wwith Geometrical parameters along with entry and exit point and both side of p-clamp

II) Placing P-Clamp at desired location.

Again We'll be using tools like Manupulation along with Smart Move, Snap and Compass to locate it desired potition and orientation.

Step 7 Mounting of Plastic Guiding Channel

We have to use Plastic Guiding Channel for easy and proper rounting. it will reduce the complexity of rounting

Before that we have to define Channel electrically

first we created a line which will use as rounting reference to route wire through channel then we have to define entry point as bundle connection point along with 8 other bundle entry points

We'll be using tools like Manupulation along with Smart Move, Snap and Compass to locate both desired potition and orientation.

Step 8 - Rounting the Bundle in assembly

We will start routing the bundle in Electric Harness Assembly. First of all we have to define Engine Wiring Hanress Geometrical Bundle electrically by using GEOMETRICAL BUNDLE tool

We will be using different diameter for different bundles along with require bend radius and slack.

To add BRANCH POINT at desired location we will use ADD BRANCH POINT tool.

Step 9 Adding Protective Covering

We have to add protective covering to required bundles. Based on requirement we can choose protective covering with different different dia. We have to approximately assume the end and start Extremity

Final wiring harness assembly

Step 10 - Checking Bundle Continuity

Edit>Search>Adveanced>Workbench-Electrical>Type-Bundle Segment>Attribute-Fully Connected

By selecting FALSE it will show all the Non-Connected bundle segments

As we can see above there is no bundle found as Non-Connected bundle it means our all Bundles are fully connected

Step 11- Creating Flattening View

In Electrical Harness Flattening workbench we will flatten our wiring assembly. before that we should make sure the flattening file to be saved in a same location as wiring assembly file

At first as shown in above image we have to define Fattening Parameters

Use extract tool to extract wiring harness assembly into flattening workbench

we will use Flatten tool to flatten our wiring harness assembly

here we will usw different dfeatures like Bend,Rotate etc to streamline our harness assembly

Step 12 Creating Flatten View Drawing

New>Drawing>define Sheets parameters

use flatten view to extarct flatten assembly into drawing file.

We have to define Drawing parameters as shown below to get require drawing

Below figure is final drawing view of flatten engine wiring harness assembly