Challenge

Project 1

Procedure followed to route the wiring harness on V16 engine:

  • Download the connector & clip 3D data from www.te.com
  • Create the required geometrical parameters such as points and axis system
  • Define parts as connectors from electrical part design workbench
  • Define bundle connection point
  • Define connector connection point
  • Define clip & clamp as support part
  • Define the channel as mouting equipment & define all bundle connection points
  • Create new product as engine harness context assembly into that add another new product as engine harness geometrical bundle assembly
  • Also add the V16 engine cat file into context assembly
  • And save all in same folder
  • Add all the connectors/clips/clamp & channel
  • Position all the connectors/clips/clamp & channel in their desired location using manupulation/snap/smart move tools
  • Place the p clamps and fir tree clips in exact position to ensure accurate routing of bundle
  • Now in electrical harness assembly use geometrical bundle to convert in electrical
  • In electrical harness installation use branch definition and route the wiring harness between connectors/clips/clamp & channels
  • Use add branch point and split the harness
  • Provide protective covering i.e. corrugated tubes from catalouge to the harness bundle wherever required
  • Ensure the proper connectivity of bundle is maintained
  • And save all
  • Create new product and name it as flatten harness
  • Go to electrical harness flattening workbench
  • Click on harness flattening parameters and input all the parameters
  • Extract the harness assembly product to flattening workbench
  • Click on flatten command and select the plane to flatten the harness
  • Rotate the branches if required
  • Create new drawing file select A0 ISO sheet, potrait mode
  • On the sheet select front view
  • Change the properties and tick 3D wireframe is always visible

Harness Flatten View:

Harness Continuity Check:

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