Challenge

Project 1

Hello sir,

DRAFT ANALYSIS, SCALE, PARTING LINES, SHUT-OFF SURFACE, AND PARTING SURFACE-------

Opened the Plastic Component model and went to the Draft Analysis command then check the draft analysis of this model.
After that, I went to scale command to scale this model (this material is ABS then the Shrinkage value of (0.6% ).
Then, went off parting line command to create parting line, Before creating to parting lines check draft analysis, using parting line command to create parting lines
After that, we created parting lines but the core and cavity are not separated completely then, I went to shut off the surface command and fill all holes using the command, then the core and cavity are separated successfully.
then, using the ruled surface command to create the parting surface of this model.

Then, I went to the move copy command to create a copy of the surface trim.
After that, 1 went to knit command to join the surface trim and core surface again went to knit command to join the copy surface trim and cavity surface then, Then I went to the body and changed the name.

Then I saved the file and went to  ASSEMBlY.

CORE AND CAVITY BLOCK --------

I went to go insert component command to add two new parts. I changed the name to cavity steel and core steel.
for core steel (block) ----
After that choose the top plane to draw a sketch then, I went to extruded command to extend.
went to the offset command to offset 0 in the core surface, then I cut with the surface command to cut off the extra part of the block.
for cavity steel (block)---
After that choose the top plane to draw a sketch then, I went to extruded command to extend.
went to the offset command to offset 0 in the cavity surface, then I cut with the surface command to cut off the extra part of the block.

SLIDERS 1 -----

I opened the part file of the cavity block then I choose the top face to create a plane and draw a sketch and went to the splits command to divide the parts, After that divided the cavity block into two parts, I select split part face to draw a sketch and I go to the cut command and cut.

Again choose the side face to draw a sketch and go to extruded cut command to cut. then I select the top face of sliders to draw as a sketch and go to extruded boss/base command to extruded.

I go to the direct editing section and choose the move body command to copy to the slider part.

After that,  I go to combine commands to subtract the main body into a slider

Then save the file in Parasolid format, and go to delete/command to delete the slider in the cavity and delete.

then go to assembly design to add a new part with the name of slider 01.

after inserting the slider edit the core block in the part file and go to the insert command to add the slider file and go to the combine command to subtract the main body into a slider.

after that edit the cavity and core block to change according to the slider.

after that go to fillet command to give some fillet of slider edge as well as core and cavity slider cuts.

SLIDERS 2 -----

I opened the part file of the cavity block then I choose the top face to create a plane and draw a sketch and went to the splits command to divide the parts, After that divided the cavity block into two parts, I select split part face to draw a sketch and I go to the cut command and cut.

Again choose the side face to draw a sketch and go to extruded cut command to cut. then I select the top face of sliders to draw as a sketch and go to extruded boss/base command to extruded.

I go to the direct editing section and choose the move body command to copy to the slider part.

After that,  I go to combine commands to subtract the main body into a slider

Then save the file in Parasolid format, and go to delete/command to delete the slider in the cavity and delete.

then go to assembly design to add a new part with the name of slider 02.

after inserting the slider edit the core block in the part file and go to the insert command to add the slider file and go to the combine command to subtract the main body into a slider.

after that edit the cavity and core block to change according to the slider.

after that go to fillet command to give some fillet of slider edge as well as core and cavity slider cuts.

SLIDER GUIDE RAIL ------

Edit the core block and choose a top face and draw a sketch and extrude up to slider vertex on both sides for sliders 1 and 2.

BOLTS AND WASHER...

I went to go insert component command to add a new part. I changed the name washer.

choose the top plain and draw a sketch then extrude up to 3mm and then choose washer top part to draw a sketch and extrude up to 10mm again choose the bottom face of washer and draw a sketch to extruded.

Use mate command to fix the washer bolt with slider and core guide rail, also create a plain and liner pattern to fix all bolts and washer.

go to cavity block to choose the bottom face to draw a sketch to cut 11 mm for  (for bolts and washer )cut.

LOCKING MECHANISM CUT -----

Open core block and select the slider guide face and draw a sketch and go to extruded cut command to cut.

then, Open slider 01 and slider 02 parts file, choose the face, and draw a sketch then o to extruded cut command to cut.

Thanks

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