Project 1

Aim:

To Route the Wiring harness on the Given Engine and Prepare a flattened view drawing in CATIA V5. Application of all Packaging rules and industry. Apply Protection coverings as required.

Prepare all necessary reports including clearance, Clipping/Clamping selection, Harness fixing requirements, Harness continuity, and Assumptions (if any) along with CATIA 3D data.

 

Procedures:

The engine is the Heart of the Automotive, So we have to create more than  one harness going to Crate in this Project, they are

1. Engine_Harness
2. Engine_Chennal_harness_LH
3. Engine_Channel_harness_RH

1. Download Neccesory connectors, Clip, Clamp, and any other harness fixing parts from  www.te.com
2. Electrically Define the Downloaded Files in the Electrical Part of the Design Work Bench on CATIA_V5
3. Create a new Product with the name of Assmbly_Engine_Hardness_Context
4. Insert the Engine CAD Data into Assmbly_Engine_Hardness_Context

     Engine_Harness Creation

1. Create a new product file name of Engine_Harness and insert that into the Assmbly_Engine_Hardness_Context
2. Electrically Define the Product Engine_Harness using the Geometrical Bundle  Command
3. Import the Electrically defined Connectors, Clamp, and necessary CAD files or Data into the Engine_Harness
4. Place all connectors in their respective Position.
5. Create bundle Segments between connectors using the Multi Branchable document  Command.
6. Check the bundle Continuity   (Edit -> Search->Advanced-> Workbench - Electrical -> Type- Bundle Segments -> Attribute-fully Connected, Choose Fale to identify the unlinked Bundles )

Engine_Chennal_harness_LH

1. Create a new product file name of Engine_Chennal_harness_LH and insert that into the Assmbly_Engine_Hardness_Context
2. Electrically Define the Product Engine_Chennal_harness_LH using the Geometrical Bundle  Command
3. Import the Electrically defined Connectors, Clamp, and necessary CAD files or Data into the Engine_Chennal_harness_LH
4. Place all connectors in their respective Position.
5. Create bundle Segments between connectors using the Multi Branchable document  Command.
6. Check the bundle Continuity   (Edit -> Search->Advanced-> Workbench - Electrical -> Type- Bundle Segments -> Attribute-fully Connected, Choose Fale to identify the unlinked Bundles )

Engine_Chennal_harness_RH

1. Create a new product file name of Engine_Chennal_harness_RH and insert that into the Assmbly_Engine_Hardness_Context
2. Electrically Define the Product Engine_Chennal_harness_RH using the Geometrical Bundle  Command
3. Import the Electrically defined Connectors, Clamp, and necessary CAD files or Data into the Engine_Chennal_harness_RH
4. Place all connectors in their respective Position.
5. Create bundle Segments between connectors using the Multi Branchable document  Command.
6. Check the bundle Continuity   (Edit -> Search->Advanced-> Workbench - Electrical -> Type- Bundle Segments -> Attribute-fully Connected, Choose Fale to identify the unlinked Bundles )

Components Used: 

1. Connectors
2. clips
3. Production Cover
4. Wire

Connectors Used:

Connector 776438-4

Connector: 1563689-1

Connector: 282080-1

Used Clips:

-P Clamp

Guiding_Channel

Flattening of all Harness

Engine_Harness Flattening

Engine_Channel_harness_LH

Engine_Channel_harness_RH

Final Harness Assembly

Conclusion:

Route the Wiring harness on the Given Engine CAD data and Prepare a flattened view drawing in CATIA V5 has been done.

NOTE:

I could not upload CAD data hence I enclose the the Drive link

https://drive.google.com/file/d/12dR-ybwZrOYu0FZ4X_ugcJssdiRfcktI/view?usp=sharing