Week 8 - Challenge 3 - Switch Bezel Design

AimDesign two Fixed Pin Units  and  two Retractable Pin Unit for Given work piece.IntroductionIn BIW (Body-in-White) fixture design, Fixed Pin Units and Retractable Pin Units are essential components used for locating parts with precision during the assembly process. Fixed pin units provide stable,…

Assemble and apply GD&T to the butterfly valve assembly drawingAssembled Butterfly Valve

Percy Podel

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Aim: To Route the Wiring harness on the Given Engine and Prepare a flattened view drawing in CATIA V5. Application of all Packaging rules and industry. Apply Protection coverings as required. Prepare all necessary reports including clearance, Clipping/Clamping selection, Harness fixing requirements, Harness continuity,…

AIM Design Routing Harness for the given Backdoor and Flattening the wiring harness using CATIA_V5.   Procedures: Download Neccesory connectors, Clip, Clamp, and any other harness fixing parts from  www.te.com Electrically Define the Downloaded Files in Electrical Part Design Work Bench on CATIA_V5 Create a new…

Q1. Route the following harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add a snap of the result in the submission Add annotation to all connectors. Make assumptions for annotations like connect…

Q1. Flatten the harness assembly completed in the “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on the drawing view.         Create New Products in Catia  Go to Wiring hardness Flatning Work Bench  …

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download connector 3D data…

 Q1. Download the following cad data & define it as Electrical support using Electrical Part Design Workbench. Define all the necessary properties. Procedure: Create two points in the middle of P Clamb one as entry and another as exit point. create planes at two points and another at the base. Switch to Electric part design…

 Parameter Required for Electrically Define the Connector Geometry Parameters - Points & Co-ordinate system (Axis) Connector connection points - This point connects one connector to another. The harness bundle entry point  - defines where the harness bundle segment point will end when routed to the electrical…

Section Modulus Calculation What is Section Modulus? Section Modulus is the geometric property of the given cross-section of any shaft or beam structure. It is the direct measure of the strength of the shaft section or the beam section. The higher the section modulus of a structure, the more resistant it becomes to bending.…

Project Intention         Design the Back Door of the Car  Using the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embossed. Perform Draft Analysis along the tooling direction   What is Back Door? The back door is the tailgate…

Project Intention Create the Front Roof Rail, Bow Roof, Center Roof, and Rear Roof Rail for the given Roof Model. Design should be compatible with Master Section Drawing. Follow the design Standard and analysis the Draf angle.  Analyze Heat Distortion and Snow Load.   Roof The roof is the important part which…

Project Intention Design a Master section for the given Class A surface of the Front Fender using engineering standards.   Fender The fender is the part of the car's outer body. Each wheel of a car has a fender. This primary purpose is to prevent the sand, mud, rocks, liquids, and other roads spray from being…

Intention of Chellange Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   European Standard Every Country or Region regulates the standers of automobile industries. These Standers enhance passenger and even Pedestrian safety. These standers and…

Design Indention Design the hood for the given "Class A Surface" with proper design standers and dimensions. Introduction: The Hood is the important component of the car that is used to protect the Engine and Engine Parts. The Hood Design also give an impact on car performance.  Car Hood Components: Outer panel Inner…

The Under-Body Coating The under-body coating is a coating applied to every car under the body.  This coating helps to protect the car's underbody from rust, corrosion, dust, and even weather condition. The under-body coating also gives results in vehicle performance and stability.  Pros of Under-body Coating…

1. The requirements of Mr. D.S. Pughazhyendhii His family comprises five members, including his wife, 5year old kid, father & mother. He visits his native place, Madurai, 500km away from Bangalore, once a month. He lives in Bangalore, which is highly crowded, and commutes to his office daily. The budget is between…

 1. Radar Mast  Front View Back View Side View Top View   Bottom View Isometric View             ______________________________________________________________________________________________________________________________________________________________       Modeling of Sunseeker Predator Yacht Introduction This Project…

DESIGN OF AMERICAN CHOPPER OBJECTIVE: To design Americal Chopper using Solidworks Software, and make photorealistic view using Solidworks Visualise. Introduction: This Project explain the design of American Chopper Parts and its assembly using Solidworks, also explain photorealistic rendering using Solidworks Visualize. …

AIM           To design the following requirements for given class A Surface and master Section Sketch. Tooling Axis Creation & Draft Analysis Class B Surface & Class C Surface Close Body and Thicken Part Creation Of Aditional Engineering Features. Assemble the Push Pin   Tooling Axis Creation & Draft Analysis Surface…

Quick Return Mechanism  Body 1   Body 2   Body 3   Body 4   Body 5   Assembled  Product     Drawings      Body 1     Body 2   Body 3       Body 4     Body 5      CV Joint Body 1  Body 2 Body 3  …

Aim  Creat Tooling Axis Class B and Class C Surface for given Class-A Surface and create master section details. Analyse the draft angle   Procedure Tooling Axis  Class B Surface design Flange Design Class C surface design Master Section Features Design Draft Analysis   Tooling Axis Extrude the maser…

    Aim Create tooling axis, Class B and C Surface and part Thickness should be  2.5 mm. Analyze the Draft angle.   Procedures Tooling Axis creation B surface Creation C Surface Creation Draft Analysis   Tooling axis Creation         Create a point in the middle of the…

 Aim To create a solid surface and add locator and heat stakes for given class A Surface.   Process Creat a tooling axis Design  B Surface   Design C surface  Design locators Design Heat Stakes  Draft Analysis   Creat a tooling axis   Draw a point in the given class of Surface…

    Draw a circle in the corner of coin holder or where we need screw bose.   Extrude the circle and give the height of 12mm.                     DRAFT ANALYSIS REPORT

AIM To Create a Ribs in Coin holder using the standards in below image   Procedure Open the Coin holder's CATPart.  Create an Extract   Create a positioned sketch and draw a line with the proper dimension.  Make Sure the sketch is "Iso-Constrained"   Create an extruded Surface using the "Extrude"…

Before going to design the Core & Cavity block first we should analyze the draft angle in the part.   Draft Analysis     Parting Surface and parting Line Creation Create a Boundary of class a surface    Extra plot the "Class A Surface" using created boundary.   Trim the extrapolated Surface …

  Draft Analysis Of Class A Surface Procedure: Extract the Base using the Extract command in the operation toolbar.  Create a Point.1  at the center of the extracted surface. Insert an axis System in that point. Creat an Intersection in Clase a surface using Axis System in plan YZ Intersection there is 90…

Tooling Axis creation  Draw a point in the center of the part where will create tooling axis   draw a line using the  point in yz plane   draw another line through the same point in zx plane     Draw a bisecting line using the above-drawn lines and point   This is tooling Axis   …

 Draft Analysis of Base Bracket    Create an intersection line     Draw a line in the intersectin   Draw a bisecting line which is tooling axis   Analyze draft angle The green color represents the draft angle is greater than the 2degree. red Coor represents the draft angle is less than…