Fender Design - Wheel Arch Challenge

Assemble and apply GD&T to the butterfly valve assembly drawing   CONNECTING STEM AND DISC AND CONSTRAINT CONNECTING SURFACE AND AXIS OF HOLES FIXING STEM AND DISC  WITH THE HELP OF SCREWS AND CONSTRAINT CONNECTING SURFACE AND AXIS OF HOLES ADJUSTING STEM + DISC WITH BODY AND CONSTRAINT CONNECTING SURFACE AND AXIS OF HOLES…

AUTOMOTIVE DESIGN OF CAR BACK DOOR USING NX CAD BACK DOOR - A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of the luxury cars door is electrically operated. TYPES OF BACK DOOR 1…

Roof Design An automobile top or car roof is the portion that is placed above the passenger, for protecting the vehicle occupants from sun, wind, rain, and other external elements. It is made of metal or other sturdy materials. The roof also provides structural strength to the car and helps to keep the passenger…

FENDER is the body part installed on the left and right sides of the vehicle. It is attached to the wheel arches. It prevents inner portion of body to be damaged by sand, mud, rocks, liquids and other road sprays when they come in air by the rotating tire. It prevents injuries to pedestrians from same particles. Increase…

AIM- Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.              Wheel Arch an arch-shaped cavity which surrounds a wheel. It protects both passengers compartment and pedestrians from the projection of Water,…

Section Modulus calculation and optimization AIM- TO CALCULATE SECTION MODULUS OF HOOD AND OPTIMIZE THE DESIGN TO HAVE IMPROVED SECTION MODULUS. SECTION MODULUS IS THE RATIO OF AREA MOMENT OF INERTIA ABOUT NEUTRAL AXIS AND TO THE DISTANCE OF OUTERMOST FIBER FROM THE NEUTRAL AXIS. Z= I/y  Where,  Z = Section…

HOOD ASSEMBLY TOOLING AXIS FOR MAKING TOOLING AXIS TAKE THE EXTERIOR POINTS OF THE SURFACE AND FORM A LINE, MAKE A PERPENDICULAR LINE FROM THE MID-POINT OF PREVIOUS LINE.   FLANGES  BLENDS WHILE GIVING FACE BLEND IN THE FLANGES THIS SURFACE WAS SHOWING ERROR AFTER GIVING RADIUS OF 15MM, SO I PROVIDED THE RADIUS…

Under-Body Coating gives protection for long term to car's underbody from corrosion. It also provides protection to parts like internal body pannels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. It is normally sprayed or painted on when the car is just out of the dealership…

BENCH MARKING IS STRUCTURED COMPARISION BETWEEN SIMILAR PRODUCTS, SERVICES OR PROCESSES ON SOME DIMENSIONS OF PERFORMANCE. THERE ARE 2 TYPES OF BENCH-MARKING  BENCH-MARKING 1- VEHCILE LEVEL BENCH-MARKING, IT IS COMPARISION ON PRICE, SPECIFICATION AND FEATURES ON THE SEGMENTS. ADDING THE NEW TECHNOLOGY AND CONSUMERS…

FINAL PROJECT  THE INPUT PROVIDED WAS CLASS A OF DOOR TRIM PANEL, CONSISTING 4 PARTS- LOWER SUBSTRATE, MAP POCKET, ARM REST AND BOTTLE HOLDER WITH ADDITION TO THIS WAS PUSH PIN.  WORKED IN ALL 4 PARTS CLASS A SURFACE, IMPROVED IT IN ARM REST AND CREATE TOOLING AXIS, SIDE CORE AXIS, CLASS B AND CLASS C SURFACE…

1 QUICK RETURN MECHANISM   2 CV JOINT  

Picture of the sketches with Sketch solving status’s geometry tab - Used master section to extract lines and extrude them, so there was no use of sketches.   Picture of the Detailed tree structure.   Picture of the 3D CAD   Create closed body  Create a tooling axis and side core axis Tooling axis…

Screenshots of the completed design in various orientations (Isometric, Front, Side, and Top View). Draft anylasis - For making tooling axis extract the surface, form point on it, make a line from that point by point-direction on y-axis. Check the draft anylasis in class A surface by placing compass in tooling axis and…

TOOLING AXIS WAS MADE BY EXTRACTING SURFACE , POINT ON IT AND LINE FROM POINT DIRECTION ON Y AXIS AS REQUIRED HERE DRAFT ANYLASIS IS DONE BY PLACING COMPASS ON THE TOOLING AXIS, SELECT SURFACE AS ELEMENT AND CHECK DRAFTING ANGLE FOR CLOSE-SURFACE PUT COMPASS ON TOOLING AXIS, SELECT CLOSED SURFACE AS ELEMENT AND CHECK COLOUR…

DOOR HANDLE EXTRACT THE NORMAL SURFACE FROM THE CLASS A SURFACE. FORM THE POINT ON THAT AND THEN MAKE LINE WITH POINT-DIRECTION, NORMAL TO THAT POINT. CHECK THE DRAFT ANYLASIS AND REDUCED THE ANGLE TO 0.9 DEGREE AND WITH CHECK ON THE SURFACE DRAFT. LATER I ALSO CHECK BY TILTING THE TOOLING AXIS IN +3 TO -3.  AFTER…

 Draft analysis report  Class-A surface  For making tooling axis formed a point in a middle line, from where the split will make mirror.Form a line from point-direction, check the draft analysis on angle 3 degree and check the colour of the split surface.    final plastic component For this draft…

Draft analysis report Class-A surface    In this challenge for making tooling axis, extract the base surface and create a point on surface with distance = 0, after that generate line with line type normal to surface, surface was extracted one and with same point. For checking line to have right drafting angle,…

Challenge 2 - Switch Bezel Design Draft analysis Class-A surface Final plastic component In fillet area the drafting angle was not 3° so when I reduced the angle to 2.96° the colour scale varient become same for all. Solid model (Isometric, Front, Side, and Top View)

Draft analysis report Class-A surface Final plastic component Due to some reasons my Drafting Angle on the curve was lower than 3°, so I reduced it to 2.5° . Solid model (Isometric, Front, Side, and Top View)