Challenge

Fender Design - Wheel Arch Challenge

report of the calculation made on the wheel arch with fener design based on the standards 

Introduction to Wheel Arch: 

  • It is a semi circular  part of the fender positioned above the wheel of the vehicle  it is usually designed as a cover or shield over the tyre along its circumference 
  • Its main function is to avoid the debris or stone , dirt , sand  etc from getting thrown in to the vehicle and on to pedestrians or other vehicles
  • There should be proper clearance between tyre and the fender wheel arc this clearance value  will be different from country to country as per the regulations 

EUROPEAN REGULATIONS REQUIREMENT

distance between the fender and the wheel arch for the suspension min distance 

Measure CL L at sections SA-SA SB-SB SC-SC SD-SD SE-SE and produce CL check chart to validate.

  •  Wheel guard reqmt: The value of ‘a’ shall be more than 5 mm at a line 30* forward and 50* rearward from the central vertical axis of axis of wheel

procedure 

created the sketch with respective the european standards and created the intersecting points and projected the sketch on the fender and created the intersecting points and measured the values

                             

DISTANCE BETWEEN REQUIRED DISTANCE MEASURE DISTANCE  RESULT
SA-SA 5 mm 27.829 PASS
SB-SB 5 mm 44.772 PASS
SC-SC 5 mm 38.359 PASS
SD-SD 5 mm 42.725 PASS
SE-SE 5 mm 47.91 PASS

distance between the fender and wheel location 

procedure 

created the sketch with respective the european standards and created the intersecting points and projected the sketch on the fender and created the intersecting points and measured the values

                 

  •  At all five sections the CL L value should be greater than 10 mm to satisfy the European regulations.
DISTANCE CL (L) REQUIRED DISTANCE MEASURE DISTANCE  RESULT
SA-SA (L) 10 mm 9.949mm FAIL
SB-SB (L) 10 mm 10mm PASS
SC-SC (L) 10 mm -0.113mm FAIL
SD-SD (L) 10 mm -2.879mm FAIL
SE-SE (L) 10 mm -5.977mm FAIL

conclusion 

as per the european standards the suspension distance created is satisfactory where as the wheel location is good at some areas and wheel arch is out at some areas 

so the design may not be approved 

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