Challenge

Fender Design Challenge

FRONT FENDER

Front fender is a metalic strructure, which is mounted in between of front door and bumper,

this structure protect wheel and engine compartment it plays major role in pedstrian safety also.

Fender design

Types of fenders

Majorly 2 types in fenders.

a) Full bumper type fender

b) half bumper type fender

Fender whee arch regulations

Wheel arch regulations are made by their contry, goverments, regions as well as road safety authority. These regulations made

acccording to their road codition and driving envoirment. it deffers country to country.

some regulations as given below.

US :-

In US 5 mm clearance between tyre and fender, 21 check ponts, it starts from 0 degree to 100 degree

each pont divided into 10 degree.

Europ :-

In european countries they measures, greater than 10 mm clearance from fender to wheel from vertical center

line 30 degree forward and 50 degree reverse and 150 mm height from centerb horizontal axis line.

Japan :-

In japan they also have own standrds, greater than 5 mm clearance from tyre to fender from 30 degree

forward and 50 degree reverse from vertical center axis.

Design cosiderations

Manufacturing process

a) sheet shearing

b) Punching

c) Pearcing

d) Deep drawing

e) Embossing

f) Bending

Mountings of fender

1) A piiler

2) Body mounting

3) Sill area

4) Drip area

5) bumper area

6) Baffle mounting area

A piller mounting

Drip area

Sill mounting

Baffle mounting

Bumper mounting

Wheel arch area

Side indicator lamp pocket

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