Challenge

Fender Design

FENDER DESIGN

INTRODUCTION :

Design of any product starts from an requirement . The design engineer sketches the product based on the the requirement . Then the 2D sketch  with the proper dimensions is converted into the 3D model using the advanced CAD software's . The another important thing in the design is that , every product   that is designed should be able to manufactured .  so the role of the design engineer is to design the product that can be easily  manufactured and with less cost effective . This is the place where the Design for manufacturing  [DFM] and Design of assembly [DFA] takes a role while developing any product . The process of development of  design carries on until the design satisfies  the customer needs .Here in this project the product that we are going to develop is a car fender.

FENDER :

The main purpose of the fender is to prevent sand,mud, rocks,liquids and another road spray from being thrown into the air  by the rotating tire .

TYPES OF FENDERS :

There are two types of fenders , they are 

1) full bumper type 

2) half bumber type


Mounting regions of fender:

There are  5 mounting regions on the  fender , they are

  • A- pillar mounting
  • Body mounting
  • Sill mounting
  • Bumper mounting
  • Drip mounting

GIVEN DATA :

Final Model:

DRIP AREA:

SILL AERA:

BUMPER MOUNTING AERA:

A - PILLAR MOUNTING AREA:

BAFFLE MOUNTING AREA:

APPLYING OF THICKNESS TO THE SURFACE .

The thickness of 0.75 mm inward on the final sewed surface  of the fender to the sheet metal parameters.

CONCLUSION :

Finally design of fender  is done with the help of NX-CAD software  by following the master section.

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