Challenge

Door Arm Rest Week 8 Challenge

AIM:- Create the Door Armrest component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.

OBJECTIVE:-

  • Create Tooling Axis
  • Perform a draft analysis on Class-A surface
  • Creation of Class-B and Class-C surface
  • Creation of the proper tree structure
  • Publishing the Tooling Axis and Class A, B, and c surface.

Construction:-

  • First, check the connectivity of the Class-A surface by using the boundary condition.

Construction of Tooling axis:-

  • First, create a circle and point on the hole for creating the cooling axis.

  • Create the Main core tooling axis by selecting the direction as a compass Direction.

  • Create the Side core tooling axis by selecting the direction as a compass Direction.

Construction of Class B Surface:-

Bottom half

  • First extract and surface untrim the bottom half.

  • Extrapolate the surface.

  • Offset the surface at a distance of 2.5 mm.

  • Finally, trim the to half surface.

Top half

  • Do the same for the top half first extract and untrim the surface then offset at a distance of 2.5 mm.

  • Finally, trim the top half surface.

Base

  • First, extract and untrim the base then offset the surface at a distance of 2.5 mm.

  • Then extrapolate the base surface.

  • Finally, trim all the surfaces to create the base.

Hole

  • Do the same for the hole.

Grove

  • Create the sweep by selecting the profile as the line and guide curve as the curve.

  • Then Extrat and untrim the surface that is seen at the top in the grove.

  • Extrapolate both the surface.

  • Finally trim both the surface

  • Offset the surface at a distance of 2.5 mm.

Final trim

  • Then Trim The bottom half, top half, grove, base, hole.

Finally, give all the fillet value and the Class B surface is created.

Creation of Class C surface:-

  • After the creation of the Class B surface, the Class C surface should be created. To create a Class C surface we should use the sweep option.
  • Sweep the plane surface by specifying the angle.

  • Create the multisection by selecting the section and guide curve.

  • Extrapolate and trim, then join the surface together.

  • Then, extrapolate the surface.

Final trim:-

  • Finally trim the Class A, Class B, and Class C surface.

Trim Class A surface with Class C surface.

Trim Class C surface with Class B surface.

Finally, Create the solid surface of the door arm rest.

Publication of all the surface

DRAFT ANALYSIS:-

  • The hole is not clearing so we can create a protrusion that comes out of the side core and create a hole in the door arm rest.

Finally the door arm rest surface and solid are created from the class A surface. The draft analysis of the component is also complete.

Isometric view of the surface:-

Isometric view of the solid:-

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