Project

Comparison of bending in beam

AIM:

To do a comparison between three types of beams in terms of stress, displacement, and strain generated during the bending load conditions by doing FEA in SOLIDWORKS

OBJECTIVE:

Draw the below provided sketches in solidworks.

extrude the sketches to a length of 400mm
Apply a load of 150N on the smaller face(i.e. 45mm face for case 1, 40mm face for case 2 and 45 mm face for case 3)
and compare the results of stress, displacement and strain for all the three cases and suggest the best out of the three.

boundary conditions
Assume each beam as a cantilever beam and keep one end fixed
Fix the beam on one of its 80mm X 45mm face
Apply the load on the face. Assume the same load in the three cases i.e 1500N

case 1: rectangular section

1.Modeled rectangular beam 80mm X 45mm and extruded with a length of 400mm Extrude the sketches to 400 mm
2.Go to SolidWorks simulation and set up a new static study.
3.Select the material Alloy steel properties of material shown as fig
4. then Create a mesh and 6mm mesh size is applied and run the simulation
After running the simulation, the plots are generated Stress, Strain, and Displacement. and you can compare the results of three properties by selecting the compare results option and it shows like this.
result :
max.von mises stress(N/m^2) 7.997x10^6 N/m^2
strain 2.402x10^-5 -
displacement 3.100x10^-2 mm
yield strength 6.204x10^8 N/m^2
2 case : I section beam
1: Modeled I - Beam 80mmX40mm and extruded with a length of 400mm
2: Go to Solidworks simulation and set up a new static study.
3: Select the material Alloy steel
4: Fix the beam on one of its 80mm X 40mm face and the downward 1500N load is applied on the 400mm X 40mm side.
4: Create a mesh and 6mm mesh size is applied.
6: After running the simulation, the plots are generated Stress, Strain, and displacement. and you can compare the results of three properties by selecting the compare results option and it shows like this.
result :
max.von mises stress(N/m^2) 2.30x10^7 N/m^2
strain 7.65x10^-5
displacement 8.537x10^-2 N/m^2
yield strength 6.204x10^8 mm
case 3 : c section beam
1: Modeled I - Beam 80mmX45mm and extruded with a length of 400mm
2: Go to Solidworks simulation and set up a new static study.
3: Select the material Alloy steel
4: Fix the beam on one of its 80mm X 45mm face and the downward 1500N load is applied on the 400mm X 45mm side.
5: Create a mesh and 6mm mesh size is applied.
6: Click on the mesh and run for performing analysis
7: After running the simulation, the plots are generated Stress, Strain, and Displacement. and you can compare the results of three properties by selecting the compare results option and it shows like this.
result :
max.von mises stress(N/m^2) 4.444x10^7 N/m^2
strain 1.386x10^-4 --
displacement 3.683x10^-1 mm
yield strength 6.204x10^4 N/m^2

conclusion:
For Beam of Rectangular Cross-section, the values of stresses, displacement and equivalent strain are minimum as compared to other beams. The factor of safety for the load applied is also maximum considering other beams. But the weight of the beam is significantly higher than other cases.
For Beam of I Cross-section, the values of stresses, displacement, equivalent strain, factor of safety are in between to that of other two cases. The weight of the beam is minimum compared to other beams.
For Beam of Channel Cross-section, the values of stresses, displacement, equivalent strain, factor of safety are minimum of all three cases.
If we compare the stress plots, maximum stress induced is less on the rectangular beam then on the I-Section and is maximum at C-Section.
Strain figures indicate that maximum change in length takes place in the C-section beam and minimum change in length occurs in I-section beam and the displacement plots indicate that minimum displacement occurs in the rectangular beam after application of 1500N and maximum displacement occurs in the C-section beam.
It can be seen that the C-section beam is subjected to torsion, therefore, it is the least preferred among the three beams.
Since stress induced in both the I-section and rectangular beam is under the yield strength therefore both the beams will sustain the force of 1500N property without failing, but if we look at the distribution of stress, it is quite evenly distributed in the I-section, which I feel will withstand larger force as compared to rectangular beam.

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