Challenge

Assignment 1-2D Meshing Challenge

Aim:

To perform preprocessing on all three models given according to quality criteria required for this challenge.
Objective:-

  • To import the model and perform the geometrical cleanup.
  • To extract mid surface for all the three components.
  • To perform geometry cleanup on the mid surface as well like defeature and holes less than 5 mm.
  • To mesh the mid surface according to given quality criteria.
  • To clear all the failing elements from quality.
  • To assign the thickness to mesh to meet the component requirements.

Procedure:-

Model 1:-

Stage-1
Import the model

Tool we use to import in the way: File >> Import >> Import Model >> File type >> Open File.

  • Now we will check for the solid body after converting it into by topo model.
  • After putting the model in by topo mode if the model is having solid then it will show in green colour.
  • Delete the solid.

Stage 2-
Geometry cleanup :


1. Free edges.
For fixing free edges
Go to geometry > quick edit > Toggle > select the red lines > middle click

2. Extra surfaces.

Delete extra surface

3. Unnecessary surfaces.

Trim unnecessary surface

4. Missing surface:-

Fill the surface by fill surface

Stage-3
Midsurface extraction

Use auto mid surface extraction since the thickness is uniform.
Go to geometry>midsurface > extraction type as skin midsurface > auto extract

Geometry cleanup on the mid surface:-

  • As we can see there are most of the lines are closer to each other in respect to meshing.
  • So toggle those lines in order to maintain features.
  • Remove hole less than 5mm.

Stage-4
Meshing:-

Given Quality criteria for this model:

Target Element Length = 5 Units

1 Min.Length 3.5mm
2 Max.Length 7mm

Now we will start meshing the components part by part.
And during meshing key points we need to take care about it.

Stage-5
Assigning thickness:-

To assign the thickness create property first

Give thickness of property

Follow same procedure other two models:-

Model-2
Stage-1: Import

Stage-2:

Midsurface extraction

Stage-3:

Geometry cleanup

Stage-4:

Meshing

Stage-5:

Assigning Thickness

Model-3
Stage-1:

Model import

Stage-2:

Midsurface extraction

Stage-3:

Geometry cleanup

Stage-4:

Meshing

Stage-5:

Assigning Thickness

Result:-

  • Midsurfaces were extracted for all the 3 models.
  • Geometry cleanup was performed for the parent body and mid surface also.
  • Meshed the mid surfaces of all three models.
  • Thickness has been assigned for all three models.
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