Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure

DESIGNING ODD SHAPED ENCLOSURE

OBJECTIVE

  1. To create a solid body
  2. To convert sheet metal from solid

INTRODUCTION

A very complex shapes or weird shapes cannot b sheet metaled directly. It can be done by modeling a solid body and then performing the sheet metal from solid command to convert the solid body into a sheet metal. Aftermath of converting into sheet metal the necessary feature operations can be done.

DESIGN METHODOLOGY

TOOLS AND FEATURES USED ON SHEETMETAL TO DESIGN ODD ENCLOSURE

  1. Sketch
  2. Extrude
  3. Flange
  4. Unbend
  5. Hole
  6. Bead
  7. Re bend
  8. Drafting
  9. Base view

TOOL AND FEATURE DESCRIPTION

  1. SKETCH

It is a 2d representation of a 3d part. It includes entities like line, rectangle, spline, circle, etc. It is a predetermined drawing with dimensions and relations.

  1. EXTRUDE

The sketch is extruded to some distance and results into a solid body.

  1. FLANGE

It is created with one or more edges at specified location. The minimum flange length must be at least four times the thickness of the sheet metal. Bend radius is equal to the sheet metal thickness.

  1. UNBEND

It makes the part unbend, that is all the features done are made flat. This is useful while sketching on the corners and bend areas.

  1. BEAD

It lifts material along the sketch. it strenghthen the product also increases the flex.

  1. REBEND

This command puts back all the bends already created also along with new features included while in unbent state.

  1. DRAFTING

This command is to have 2D drawing of the sheet metal part created.

  1. BASE VIEW

It specifies the location, orientation, view and scale of the part for drafting.

STANDARD VIEWS

FRONT VIEW

TOP VIEW

SIDE VIEW

ISOMETRIC VIEW

DRAFTING

  1. Sheet – A3

Scale – 1:2

Flat pattern#1

2. Sheet – A3

Scale - 1:2

Standard views with template

Conclusion

Hence the enclosure design is successfully created.

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