Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

TItle : Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

Objective : To create BOX ASSEMBLY - Advanced sheet metal designing using NX CAD

Introduction :

  • Sheet metal is metal formed by an industrial process into thin, flat pieces. It is one of the fundamental forms used in metalworking and it can be cut, bent into a variety of shapes.
  • Materials which can be made into sheet metal - Alluminium, copper, brass, steel, nickel, tin and titanium.
  • Sheet metal used to design - Machinery

- Automobiles

- Airospace

- wings, Enclosures, brackets, etc.

DESIGN Methodology / Commands to be used :

DESIGN PROCEDURE NX CAD :

1. TAB :

2. FLANGE -XY :

3. FLANGE - XZ :

4. CLOSED CORNERS :

5. HEM :

  • FLANGE -

  • HEM -

6. MIRROR BODY -

7. DIMPLE :

  • DIMPLE SKETCH -

  • DIMPLE :

  • MIRROR FEATURE DIMPLE -

  • DIMPLE SKETCH :

  • DIMPLE -

8. UNBEND & REBEND :

  • UNBEND -

  • REBEND -

9. BEAD :

  • BEAD SKETCH :

  • BEAD -

  • BEAD BY MIRROR FEATURE :

10. HEM :

11. LID :

  • LID DATUM PLANE -

  • LID SKETCH -

  • LID -

  • LID FLANGE -

12. TAB :

  • TAB SKETCH -

  • TAB -

  • TAB CORNER BREAK -

  • FLANGE -

  • HEM -

  • UNBEND -

  • SKETCH FOR NORMAL CUTOUT -

  • NORMAL CUTOUT -

  • REBEND -

  • MIRROR FEATURE -

13. TAB AT UPPER LID -

  • TAB -

  • TAB CORNER BREAK -

  • FLANGE -

  • UNBEND AFTER HEM OPERATION -

  • SKETCH FOR NORMAL CUTOUT -

  • NORMAL CUTOUT -

  • REBEND -

13. DRAFTING :

FINAL ASSEMBLY :-

CONCLUSION :

  • Learned all the functions or command of Advanced sheet metal designing - NX Cad.
  • As per the given data have designed BOX ASSEMBLY & made flowchart to understand the flow of design process in future.
  • Learned how to create detailed drawing using Drafting feature.
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