Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

#Objective: To Create Bill of Materials(BOM) Sheet and Bought out Parts(BOP) List For the complete Fixture assembly. #Introduction: BOM: A bill of materials (BOM) is an extensive list of raw materials, components, and instructions required to construct, manufacture, or repair a product or service. A bill of materials usually…

#Objective:  To Draft Clamp Unit Drawings with all the Child Parts For Complete Fixture Assembly. To Draft Pin Unit Drawings with all the Child Parts For Complete Fixture Assembly.   Pin Unit                 Pin Clamp Unit Drawing Sheet:          …

#Objective:  To Draft a Keysheet for the complete Fixture Assembly. To Draft a Base UNit And Fix Pin Unit Drawings with all the Child PartsFor Complete Fixture Assembly. #KeySheet For Fixture Assembly:                                  

#1_Drawing Templates: A drawing template enables you to create exact circles, squares, lines, arcs, and more without reaching for a compass, ruler, or protractor. It's a necessary tool for executing clean-lined blueprints, sketches that demand precision, or crisp compositions for bullet journals. Drawing Templates are…

Aim: Perform 3D finish and create rough locators for the assembly design.   The 3D finish is the process by which a design is completely finished and ready for final simulation and 2D detailing, as shown in the figure below. While finishing the design, the nominality of each unit and hole is checked to ensure that all…

#1_3D Finishing:   The process through which a design is completely finished and ready for final simulation and 2D details is known as the 3D finish, as shown in the diagram below. When the design is finished, the nominality of each unit and hole is checked to make sure that everything can be installed quickly. The…

Aim: Design a base units for the units designed such as pin and clamp units in the previous challenge with all weldments for the given car panel. Design the complete fixture assembly and constrained the panel using 3-2-1 principle.   Introduction   Base Unit   All other assembled units, such as clamps,…

What is the Base Unit? What are the typical parts of the Base Unit?   A base unit is the unit designed to mount all the other units of the tool(clamp and pin unit). Other part necessary for a tool like pneumatic valve box. trucking cable path will also be mounted on to a base unit   Trunking Channel -A…

Introduction- Design 3 Different types of Swivel Clamp Unit and 1 pin clamp unit to fix in fixed postion. This project is done with respect to 3-2-1 principle consider clmap force to be imposed on panel according to tunkers.       3-2-1 Principle- 3-2-1 principle is used to restrict the degrees of freedom (DOF) of the…

Introduction-  A clamp is a type of fastener used to secure components to one another and stop them from moving in relation to one another. Clamps are most frequently employed in metallurgy, welding, and similar processes, as well as in carpentry cutting and gluing activities. Because they are simply irreplaceable, clamps…

AIM-  Design of the Pin Unit The pin unit is designed to use pins to locate the automobile panel. Pin, pin retainer, shims/spacers, block, blade or adaptor plate, and riser are some of the components. Before we get to these sections, we should understand what shimming is and how it works. Shims are a collection of thin…

What is Design Methodology?  The development of a system or approach for a specific circumstance is referred to as design methodology. It's a procedure that's followed during the idea design stage. It's the study of design concepts, processes, and procedures. Finding the optimal answer for each design issue, whether in…

Process of Project Execution Activity:   The goal of project execution is to put the already-designed strategy into action. It entails carrying out all of the actions that were planned during the previous project cycle processes. To meet the requirements of the project, the activities are carried out in accordance…

What is BIW-  Body in white (BIW) refers to the stage in the construction of a car body in which the frame has been put together before painting. Body in white refers to a car body sheet that has been welded together except for moving parts (e.g., hoods, fenders, etc.), trimmings (e.g., glass, seats, etc.), and…

                                                                              Title- Back door design   Objective- Design…

                                                                                         Title-…

Title- Wheel arch    Objective- To calculate wheel arch and prove whether given model pass to the europion standard or not   Introduction  Wheel arch is a semicircular part above the tyre which helps to prevent debris coming into the engine compartment. Wheel arch also protects people inside the car…

Title- Fender Design   Objective- Design a fender by using input class A surface, design Drip area by using a given master section as a reference, and add various mountings like Sill mount, Bumper mount, and A pillar mount.    What is fender-  Fender is a curved sheet that is mounted over a tire to…

Title- section modulus    Objective - calculate section modulus of a hood and optimize the section to improve strength    What is section modulus-   The geometric characteristic of any structure’s cross-section is called Section Modulus. It is a good measurement of the section's strength.…

Title- Hood Design   Objective-  Design a hood with the given input data to satisfy the engineering, manufacturing and functional requirements    What is hood-  Hood is basically one type of door which is used to close the engine compartment. Hood basically consists of two main parts: inner panel…

                                                                               Underbody Coating   What is underbody- …

What is benchmarking-    Benchmarking is the process of compairing and analyzing various models of a same category or different on the basis of size, shape, weight, performance, etc. there are basically two types of benchmarkings  one is the bigger level or model level benchmarking and another is part level benchmarking…

Title- Metal Baacket II   Objective- To learn design metal bracket using NX Cad   Introduction- In this project we will learn how to design metal bracket using differnt NX Cad commands such as Contour flange, normal cutout, Hole, Advance Flange etc. we will also learn how to provide gussets to…

Title- Bracket Design   Objective- To learn creat Sheet metal body from 2D drawing   Introduction- In this project we will learn step by step process of creating sheet metal bracket from given 2D drawing. By using Contour Flange and to improve strength we will provide some bead.   Design Methodology- …

Title of the project- Odd shaped enclosure   Objective- To generate sheet metal body from solid body and give differnt features to sheet metal   Introduction- In this projects we will learn about how to generate sheet metal body from solid body and give differnt sheet metal features like strenghing features like…

Title- Box Assembly Objective- To learn Sheet metal part assembly And basic sheet metal command Introduction- Sheet Metal box assembly gives more ideas about how to create, add or modify differnt parts in the assembly, with this projects get good knowledge of basic to advance sheet metal design commands   Design methodology- …

Title- Casing Design Objective- Understand different sheet metal commands  Introduction- Generally sheet metal design application gives the environment to design sheet metal components which are used in different industrial sectors such as Automotive, Aerospace etc . In sheet metal application we can create uniform…