Wiring harness routing & packaging Rules Week 3 Challenge

Week 6 - Data analysis: Aim: We need to visualize the data. We need to do compatibility check. we need to do Basic performance calculation. Data Visualizer: Introduction: The Data Visualizer module is designed to facilitate the visualization of data stored in a file. It offers the flexibility to select specific columns…

Week 5 - Curve fitting: AIM: We need to create curve fitting program with given data using python program and answer to given below questions, 1. What does popt and pcov mean?  2. What does np.array(temperature) do? 3. What does the * in *popt mean? 4. Write code to fit a linear and cubic polynomial for the Cp data.…

Week 3 - Solving second order ODEs: AIM: To solve the 2nd order ode equation and create animation of the pendulum with given parameters. Introduction to Second order ode equation: In engineering aspects differential second order equation is relation between Acceleration,Angular velocity and displacement. Let take the simple…

Air standard Cycle: Aim: To code for execute the PV Diagram for Otto Cycle. To code for finding thermal efficiency of the otto cycle. Introduction: The air standard cycle is a theoretical cycle that is used as a reference to evaluate the performance of internal combustion engines. It is based on the following…

Project - Position control of mass spring damper system: Aim: Design a control system to regulate the position of a mass in a spring-damper system. Utilize MATLAB Simulink to model the transfer function of the mass-spring-damper system. Incorporate a PID controller to adjust the force applied to the mass, ensuring it tracks…

 Project 2 - Rankine cycle Simulator: Aim: Calculate state points in the Rankine Cycle based on user inputs. Plot corresponding T-s (Temperature-Entropy) and h-s (Enthalpy-Entropy) diagrams. Introduction to Rankine Cycle: The Rankine Cycle is a fundamental process used in power plants to convert heat into mechanical…

DOOR TRIM PANNEL DESIGN & ASSEMBLY: AIM: Create a door trim panel design along with given class A Surface, Master sections and assemble together with the engineering features which is followed by the OEM, tier1 companies. OBJECTIVE: To create the tooling axis for all surface and create draft analysis. To create class…

Project 1 - Parsing NASA thermodynamic data: Aim: To Write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. We will be reading this file NASA thermodynamic data by using fopen and fgetl. To Calculate the molecular weight of each…

Week 5 - Genetic Algorithm: Aim: To Write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. To Clearly expalin the concept of genetic algorithm in your own words and also explain the syntax for ga in MATLAB in your report. To Make sure that your code gives the same output,…

Week 4.1 - Solving second order ODEs: AIM: To solve the 2nd order ode equation and create animation of the pendulum with given parameters. Introduction to Second order ode equation: In engineering aspects differential second order equation is relation between Acceleration,Angular velocity and displacement. Let take the…

2R Robotic Arm Challenge:Aim:To write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm, as shown in the video and upload simulation video on google drive.Solution:In this challenge we need to find the position of manipulator.Step 1:For that we need to calculate position of link 1Step 2:Then we…

1.Major elements in the above Automotive wiring diagram: Starter Battery Distributer Ammeter Junction box Geneartor Breaker Fuse  Foot selector switch 2.Purpose and working of Three major Elements: I.Battery: It is a collection of cells that contains chemical reactions occuring in the cells of a battery results in…

ASSEMBLY OF BUTTERFLY VALVE: OBJECTIVE: To create a butterfly valve assembly and create a GD&T Representation of that assembly for manufacturing. Creation of Butterfly valve Assembly: In previous challenges, we are creating the individual part of the butterfly valve assembly. First, in this challenge, we need to create…

PROJECT 2: WIRING HARNESS DESIGN IN VIRTUAL INTERFACE: AIM: We need to create routing design for given Back door Assembly.Here we need to consider routing packaging,protection covering,defining the electromecanical components,standard clearance,clip/clamp selection,bundle segment continuty and etc.... INTRODUCTION: In…

PROJECT 1: WIRING HARNESS DESIGN IN VIRTUAL INTERFACE: AIM: We need to create routing design to given 16 Valve engine assembly.Here we need to consider basic and industrial standard routing creteria like packaging rules,protection covering,defining electromechanical components,standard clearance,clip/clamp selection,bundle…

Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge: AIM: To create flatten harness assembly Drawing of above given layout.A nd we need to given bundles with protective coverings with different visuals on drawing view. Introduction: In this challenge we are going to see how to create an harness flatten assembly…

Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge: <!-- x-tinymce/html --> Aim: Route the harness design for given layout. Then check the continuty between the bundle. Add the annotation to all connectors. Check the bundle warnings and convert overall product file into .CAT part file and convert…

Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge: Aim: Route the given harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. DT06-4S DT06-6S DT06-2S DT06-08SA Introduction about Harness routing design: It is the important…

Wiring harness routing & packaging Rules Week 3 Challenge: Aim: In this challenge we need to give answers for 3 questions,for that first we need to Define P clamp,Back shell and Create given corrugated tube and catalogue for those.Lets start the challenge. Q1. Download following cad data & define it as Electrical support…

WIRING HARNESS DESIGN IN CATIA V5-3D MODELLING WEEK 2 CHALLENGE: AIM: To define above given connector and clips with geometry creation and assemble in the electrical assembly work bench. INTRODUCTION: Wiring harness design is a process that organize and align the electrical hardware for the passing the electricity through…

ASSEMBLY WORK BENTCH: CV JOINT: COMPONENTS INVOLVED IN CV JOINT: BODY 1: BODY 2: BODY 3: QUICK RETURN MECHANISM: COMPONENTS INVILVED IN QUICK RETURN MECHANISM: BODY 1: BODY 2: BODY 3: BODY 4: BODY 5: 2D DIAGRAM OF CV JOINT: 2D DIAGRAM OF QUICK RETURN MECHANISM:

A pillar Design with Master Section: AIM: Create the solidbody with given class A surface and master section,and create the dog house as per given section and drawings. GIVEN DATA: CLASS A SURFACE: Styling surface team given class A surface to feasibility check team to create solid model. From given class A surface we…

DOOR TRIM LOWER WITH ENGINEERING FEATURES: AIM: To create the solid body and create the heat steaks for given class A Surface. Given:   Class A surface & Heat steaks locator points: CREATION OF TOOLING AXIS: Tooling axis is create by using inertia moment feature and create the coordinate feature. By using…

DOG HOUSE CREATION: AIM: To Create dog house for door handle from given class A surface. Create solid body from final trim,and create dog house as per industrial standard dimension. GIVEN INPUT:   CREATION OF TOOLING AXIS: First we need to create tooling axis,for that we need to create axis on center of the gravity…

BUMPER CHALLENGE : AIM: To create manufacturable solid body from given class A surface. For that we need to create Tooling axis, Class B and Class C surface using offset,Multiple extract,join,split,extract,boundary and trim commands. Given inputs are Class A surface and thickness of the component 3mm. FEATURE TREE:  …

AIM: Need to create door handle from given class A surface. Need to create tooling axis consider with the draft angles. Need to create Class B surface from Class A surface. Then create Class C surface and join the 3 surfaces. And finally we need to create a draft analysis for solid body. PROCEDURE: FEATURE TREE: 1.CREATION…

BACK DOOR DESIGN: OBJECTIVE: To design the back door of the car with using of given styling surface from the styling team,and design inner pannel and outer panel of the back door with reinforcement. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo…

BACK DOOR DESIGN: OBJECTIVE: To design the back door of the car with using of given styling surface from the styling team,and design inner pannel and outer panel of the back door with reinforcement. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo…

ISOMETRIC VIEW WITH FEATURES: CLASS A SURFACE: CLASS B SURFACE: CLASS C SURFACE: DRAFT ANALYSIS AND CREATION OF BISECTING LINE: In this draft analysis I had given 6 deg of tooling axis angle to create the bisecting line,in the face of blue color deviation comes around 2.283 deg  CLASS A,B,C TRIMED SURFACE: FRONT VIEW:…

FEATURE TREE: ISOMETRIC VIEW WITH MAIN TOOLING AXIS: SIDE VIEW: BOTTOM VIEW: CLOSED BODY: DRAFT ANALYSIS:

BACK DOOR DESIGN: OBJECTIVE: To design the back door of the car with using of given styling surface from the styling team,and design inner pannel and outer panel of the back door with reinforcement. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo…

BACK DOOR DESIGN: OBJECTIVE: To design the back door of the car with using of given styling surface from the styling team,and design inner pannel and outer panel of the back door with reinforcement. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo…

BACK DOOR DESIGN: OBJECTIVE: To design the back door of the car with using of given styling surface from the styling team,and design inner pannel and outer panel of the back door with reinforcement. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or…

CAR ROOF DESIGN: Car roof is the part which is protect the parts and passanger of the car from sun,wind,rain and etc.It was placed in above passenger compartment. TYPES OF CAR ROOF:                                      AIM: Here…

FENDER DESIGN: AIM: To design fender with given cross section and mounting region as per the standard. Then to design sill,Bumper,Baffle and A Pillar mount as per engineering standards. INTRODUCTION: Fender is the sheet metal part is used to avoid chiping inside the engine compartments like stone water etc... It had a…

WHEEL ARCH CALCULATION: AIM: To calculate the wheel arch gap at required points and check whether the car passes the European standard for given part model. INTRODUCTION: FENDER: Fender is the sheet metal part is used to avoid chiping inside the engine compartments like stone water etc... It had a plastic part part placed…

Section inertia analysis: Section inertia analysis is used to find out the center of gravity and momoment of inertia based upon the volume and dimension of our hood.here we are going to find out the section modulus using the formula given above. AJENDA: Introduction primary goals cross section section modulus calculation…

CAR HOOD DESIGN: Aim: To design a car hood with reference to the given master section and styling surface given by styling team. It is created with base of safety measures by development team.  The tasks to be performed: Creating hood inner panel with reference to the master section and adding the embosses for strengthening…

Kind note:   I didn't have laptop and still now I didn't receive the laptop voucher.  And I'm unable to and upload images in the workspace of skill lync in mobile phone.  Kindly help me to get laptop to futher study next I need to use NX CAD Help me out! Kindly see uploded pdf for final out, benchmarking…

UNDER COATING: Undercoating is the process that give protection layer to the undercarriage of the car body which is protect from the corrosion, wear and tear, cracks caused by salt water, moisture, noise and dust particles in the environment.It contains various types and process let we see in the assignment.   …