Wiring harness routing & packaging Rules Week 3 Challenge

   ABOUT LENS Lens is an optical material that controls the light emitted from a light source and allows it to distribute in a certain angle and density. Lenses provide precision control over light angle. Lenses can be made of plastic, silicon or glass material in various shapes and sizes.    …

    ABOUT LENS Lens is an optical material that controls the light emitted from a light source and allows it to distribute in a certain angle and density. Lenses provide precision control over light angle. Lenses can be made of plastic, silicon or glass material in various shapes and sizes.    …

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                                                                                                                                                                  WIRING HARNESS DESIGN  AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

                                                                                                                                                                               BACK DOOR Aim:  To design a Backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design rules. Objective: …

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

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AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

Introduction: An automobile roof is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Though it just looks like a styling surface that protects from sun, wind and other elements, various environmental conditions are…

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                                                                                                                                                      Section Modulus Calculation Of Hood Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see…

AIM To create and assemble the hood inner panel and outer panel and their reinforcements by following the design rules and master section. OBJECTIVES Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter  and a detailed report…

Aim :     To create the Door Panel Plastic component through the given Class-A surface.  Creation of CAD model considering following inputs as like in OEM and tier1 companies             a) Class A surface             b) Nominal thickness : Refer master sections             c) Attachment strategy : Use heat stakes for…

AIM:      Study the underbody coating used in automobile industries. Objectives: Study about underbody coating Study about types of underbody coating and its advantages and disadvantages. Procedure: Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage…

CUSTOMER REQUIREMENTS: Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once a month. Also, he…

Objective The objective of this project is to model a butterfly valve and apply GD&T to the different parts and assembly of the butterfly valve.  Introduction A Butterfly valve is a quarter-turn rotational motion valve, that is used to stop, regulate, and start a flow. Butterfly valves are easy and fast to open.…

Aim: Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis. Objective:      The main aim of this challenge is to create a solid body of 'A PILLER' with the help of the closed surface method by using the 'Generative shape design' workbench in…

Aim: To Create the Door trim lower component through the given Class-A surface,And making of engineering features such as (dog house,locators,heat stakes,ribs) Objective:      The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using…

AIM:-       To create the Dog House for the Door Trim. DOG HOUSE:-      Dog HOuse is an engineering feature used in plastic trim design.Dog houses are used as supporting feature. The primary function of Dog House is to avoid SINKMARK. MATERIAL FOR DOG HOUSE       POLYPROPYLENE…

Attachment Feature Creation (Ribs & Screw Boss) on A Door Handle  AIM           TO Create Rib and Screw boss for the door handle considering design rules Objective:          The main aim of this challenge is to create B-side features of the 'Door Trim', with the help of CATIA V5. Procedure for the projects Creating the…

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ABOUT BUMPER A bumper is a structure attached to or integrated with the front and rear ends of a motor vehicle, to absorb impact in a minor collision, ideally minimizing repair costs. Stiff metal bumpers appeared on automobiles as early as 1904 that had a mainly ornamental function.             …

ABOUT COIN HOLDER To create a coin holder plastic component by closed method with reference to the class A surface and do the draft analysis for the component.              MATERIAL USED FOR COIN HOLDER     ABS(Acrylonitrile butadiene styrene) WHY ABS(Acrylonitrile…

 ABOUT SWITCH BEZEL               Switch Bezels in car are parts which contains switches and controls for different functions like Window control, Door lock/Unlock,Media and Temperature controls. MATERIAL USED FOR SWITCH BEZEL     ABS(Acrylonitrile butadiene styrene)…

TOOLING AXIS      Tooling Axis is the direction in which the Mold opens and closes.The tooling axis is the flow of molten material into the mold. ABOUT BASE BRACKET  A Bracket is a component used to support load or any attachments to structural element for heavy. vehicle. It is subjected…