Challenge

Wiring harness routing & packaging Rules Week 3 Challenge

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.

P clamp

Note: if you face any issue with point definition, point selection, Right-click on the point definition window and use the reset option.

  • Download the P clamp from the above link as .stp file abnd save as .CATPart file.

 

  • Now we have to define the geometry parameters.
  • In order to define the geometry parameters, we need to navigate to the Part Workbench.
  • Then we need to create points and plains at the entry and exit points.

  • Now in order to define the P-Clamp as a Electrical support we have to navigate to the Electrical Part design Workbench.
  • Now using the 'Define support part' option we can define the P-Clamp Entry and Exit points.
  • As the P-Clamp is Bi-directional so we need to define the support two times.

Q2. Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.

 

Tyco 1738312-1  https://www.te.com/usa-en/product-1738312-1.html

  • A backshell is an accessory that mounts to the rear threads of a connector to enhance its operational characteristics. The primary function of a backshell is to provide strain relief, which minimizes stress from the cable, on the junction where the wires terminate to the contacts.
  • Backshells come in a variety of finishes, materials, and angle configurations. For material compatibility and aesthetics, backshells and connectors should have a matching material and finish. And to provide simple cable management, most backshells may be ordered in 45º and 90º angles.
  • Download the P clamp from the above link as .stp file abnd save as .CATPart file.

  • Identify from which side the bundle will enter and the side which will mate with the connector.
  • Create mid-point at the bundle entry side



  • Connector mating side:
  • Create mid-point at the connector mating side.

  • Create an Axis system at the Connector mating side.
  • The axis system should be created at the center of the mating surface.
  • The axis must be defined as defined for the connectors show that it will connect easily.

  • To define the Electrical properties, we need to navigate to the Electrical Part design workbench.
  • There we need to define the component as the 'Backshell'.

  • Define the Backshell connection point.

  • Then define the Bundle connection point.

Q3. Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family.

Name

ID (mm)

OD (mm)

Thickness (mm)

15mm COT

12

15

1.5

20mm COT

17

20

1.5

35mm COT

32

35

1.5

10mm COT

7

10

1.5

5mm COT

3

5

1

  • Create a Catalogue document and adding Slit COT as a family and saving the document in our desired folder.

  • Creating the following corrugated tubes as per the dimensions given in the table and storing in the Slit COT family catalogue document.

1. 15 mm COT TUBE:

2. 20 mm COT TUBE:

3. 35 mm COT TUBE:

4. 10 mm COT TUBE:

5. 5 mm COT TUBE:

CORRUGATED TUBE CATALOGUE:

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