Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

AIM: The aim of this project is to design the route for wiring harness for the back door assembly , abiding all the wiring harness rules and important regulations. BACKDOOR WIRING: The green wiring haarness bundle has , the license light lamp connectors connection the wiper motor connection The yellow wiring harness bundle…

AIM: The aim of this project is to route the  wiring harness to the engine assembly by following the harness assembly rules and packaging rules. IMAGES OF THE ELECTRICAL HARNESS: The connectors in the assembly should be electrically defined and it is placed in the appropriated position on the engine surface. After…

AIM: The objective of this project is to flatten the bundle created and generating drawing file for the same. STEPS FOR FLATTENING: Open a seperate product file and then Define flattening parameter as first step.   After defining parameters select extract for choosing the geometric bundle want to flatten, make sure the…

AIM: The aim of this project is to,  Check the bundle Continuity. Add annotation to all connectors.  Check for the bundle warning. Add snap CHECKING BUNDLE CONNECTIVITY: To check bundle connectivity go for edit-------Search----- Select electrical workbench-------Select bundle segment and then select for fully connected…

AIM: To analyse and interpret the results from the advisor tool for EV model and toyota prius using different parameters. STEPS IN ADVISOR: i)Call the aadvisor tool after downloading it in the same folder path in the command window. Select the vehicle from the list EV default in and change the cargo mass parameter to 500kg…

AIM: The objective of this project is to route the given harness layout in Electrical workbench and to add protective coverings. HARNESSING: Download and save the CAD data of the connector for the harness assembly. The connectors are connected as per the given diagram at specified distance and covered with protective…

 AIM:   The objective of this challenge is to define electrical properties for the dowloaded component in the CATIA v5   Deutsch DT06 – 08SA: i) Axis system creation for the bundle entry and anothe connector entry at both sides of the connector.The point and axis are named according to its connection…

AIM: The main objictive of this project is to study and analyse the model baja all terrain vehicle and explaining the properties and result of that model.   BAJA :  BAJA is an event organised every year by SAE for all terrain vehicles where students from different universities get participated. The focussing…

AIM:   The objectives of this challenge is ,         1.To design and simulate a washing machine operations in stateflow using control logic.         2. To design and simulate the gear changing mechanism in the stateflow chart.   WASHING MACHINE DESIGN: The washing machine…

AIM: To create the assembly design of quick return mechanism and CV joint where the 2D diagram is given. ASSEMBLY DESIGN:      The parts are designed with the reference given to the diagram and they are designed seperately in different workbench.The designed parts are assembled in the product workbench.An…

AIM: To develop the door trim (interior) panel with the given class A input and master sections using CATIA V5. DOOR TRIM: The panel covers the inside of door trim where various electrical components of the car are connected.We design the plastic side of door trim panel which is attached th the sheet metal through various…

                                                 1.ELECTRIC BELL SIMULATION AIM: The aim is to develop a model that represents the electric bell working and to make the bell rings for two second…

AIM: To design the back door inner panel with the styling surface as input with all the necessary engineering features that strengthens it using software NX CAD. BACK DOOR: The back door is a BIW(Body In White) rear part of the car which protect the passenger from rear crash. It also used to shape a compartment for the…

GOAL:  The objective of this challenge is,                    i) To study the roof curvature and place the bow roofs at respective positions.                    ii)To create flanges on the roof also develop front and…

AIM: The objective of this project is to gain the knowledge on section modulus of a product and its calculation which is designed. To increase the section modulus from the previous section of hood assembly. WHAT IS SECTION MODULUS? `S = I/Y`   I - Moment of Inertia, whose unit is `mm^4` Y - Distance from…

AIM:       The main objective of this project to design the front fender of the car by following the master section data on the provided fender skin data. The design should meet the minimum design requirement . INTRODUCTION TO FENDER: Fender is a part of a car which is used to protect the sides of the…

OBJECTIVE: To study the standard and regulations for fender design of wheel arch and analyse the data which is given in the question whether the wheel arc area will pass the standards or not. There are various standard which normally varies by region and their road structure like japanese,U.S AND europe,here we take european…

AIM:  The objective of this project is, To design the hood assembly of the car in siemens NX CAD as per the design regulations. To gain the knowledge on hood of the car. INTRODUCTION: The hood or bonnet of a car which is located in the front of car,it protects the engine compartment and other essential parts. Hood or bonnet…

UNDERBODY-COATING: The underbody coating for a car is done to protect the underbody of the car from dust,mud,water and all other eroding substances.It is the process of spraying paint like substance in the underbody of a car.It is of 2-3 mm thick. The exhaust and fuel system pipes are in under carriage of car so it is…

BENCHMARKING: Automotive benchmarking is the process of collecting data about a vehicle which may be similar or a parent for the automobile which is going to be designed and produced in the near future. The data will be collected from competitors product also and it will be compared in order to improve their product. They…

                                                       DESIGNING OF METAL BRACKET AIM: The aim of this project to design metal bracket in sheet metal using NX CAD software.  …

                                                        DESIGNING OF BRACKET OBJECTIVE: The main objective of this project is to design bracket in sheet metal  using NX CAD. SOFTWARE…

                                            DESIGNING SHEET METAL BY ENCLOSING                                    …

                                                             DESIGNING OF BOX ASSEMBLY OBJECTIVE: The aim of this project to model a box assembly following the…

                                                               MODELLING OF CASING  OBJECTIVE: The aim of this project to model a casing following the dimension guidelines ,it has to be done using NX sheet metal application.   INTRODUCTION: Casing is the one which is used to cover an object or thing,which is nothing but…

AIM: To create a non-ideal Rankine Cycle Simulator using and studying the rankine cycle process. To calculate the state points of the Rankine Cycle  based on user inputs.  Plotting the corresponding T-s and h-s plots for the given set of inputs.  RANKINE CYCLE: Rankine cycle is an idealized thermodynamic cycle of a constant…

AIM: To write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. To expalin the concept of genetic algorithm in your own words and also explain the syntax for ga in MATLAB in your report. The code scripted should gives the same output,  though it is…

 OBJECTIVE: To write a function that extracts the co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the given data. To calculate the molecular weight of each species.  Plotting the curve for Cp, Enthalpy and Entropy for the local temperature range and save them in a…

AIM:           i)To write a program which solves the second order ordinary differential equation of pendulum using Matlab or Octave.         ii)To simulate the motion of pendulum with respective parameters and creating an animation. DAMPING CO-EFFECIENT: I'd like to…

AIM:     i)To create the  P-V diagram for the otto cycle.     ii)To give the effeciency of otto cycle. OTTO CYCLE: The otto cycle is a thermodynamic cycle followed in gasoline engine.It consists of four process they are depicted as follows: process 1-2: Isentropic compression process 2-3: Isochoric…

AIM:To develop the master section which is given as input to solid structure with appropriate design guidelines. MASTER SECTION: The master section in automobiles is very essential in designing.It is a guide to the design requirements ,they are used in concept validation,feasibility check before the process enters…

OBJECTIVE: To create the door applique from the given A surface to solid by creating B and C surface.Assemble the created component with the simplified door surface. B SURFACE:  The b surface is created with refernce to the A surface and make sure the two surfaces do not self intersect,it may create a error in trimming…

DRAFT ANALYSIS : ON CLASS-A SURFACE: AIM: To analyze the draft angle created in the class A surface with the help of tooling direction. PROCEDURE:     TOOLING axis CREATION:           Tooling axis created usually by bisecting  method from creating two lines in the surface,but in…

DOG HOUSE & SCREW BOSS: AIM: To create the screw boss and dog house in the coin console holder part as per the design guidelines and do a draft analysis on the component. DRAFT ANALYSIS ON THE COMPONENT WITHOUT RIBS: The given component is draft analysed with the main tooling axis .The draft angle for the component…

AIM:To create the rib feature in the centre console coin holder with the provided design rule guidelines. RIB: It is a small surface provided at the walls to increase the strength instead of increasing the thickness of the surface.Here the rib is created by extracting the base and perform a sketch on it ,by thickening…

AIM: To create the core and cavity blocks for the switch bezel with parting surface and parting line.After completing this we gain knowledge on parting surface and parting line. CORE AND CAVITY DESIGN: The core is the one which has projection on it as similar to the component to get the projection there will be a cavity…

AIM: To create the b surface and c surface for the given the class A surface and make an draft analysis on the final component and class A.  OUTCOMES: By finishing this component you will get a knowledge on how to thicken A surface with b surface and will also gain experiencd on draft analysis with main tooling…

DOOR ARM REST: AIM: To create the door arm rest with thickness as a solid having door as reference and make an draft analysis on the close surface . PROCEDURE: TOOLING AXIS CREATION:    The main tooling axis of the component is created here.We have to select opt view which encloses maximum part for tooling the component…

DRAFT ANALYSIS OF BASE BRACKET: AIM: To analyse the draft in the plastic component using feature draft analysis in surface designing(Class A surface). PROCEDURE:  The surface to be draft analyse should be designed in surface using its features.After the completion of surface design it is recomended to go for the draft…

MULTI VIEW: DRAFT ANALYSIS REPORT: TREE STRUCTURE OF BODY: