Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

  Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

Aim:-

  • Route two electrical harnesses per the given layout and interconnect them as a single harness assembly.
  • check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly.

Objective:

   The objective of this project is to first route the two Harness A and Harness B as per the given harness layout.

   

 The electrical connectors are represented by numbers in the above figure. There are 8 different types of connectors at 10 different locations.

  •      Bundle continuity has to be checked for the two created harnesses.
  •      After the two Harnesses are created, the next objective is to have them interconnected                     electrically. 
  •     Check for bundle warnings in Harness A and Harness B. 
  •     Add annotations to all the connectors in Harness A and Harness B.
  1.   Define all the electrical connectors geometrically and electrically so that they can be used in the        wiring harness.

Harness A Components

    

   

    

    

    

Harness B Components:-

   

  

  

  

  

HARNESS A

After all the connectors are defined, the workbench was switched to Electrical Harness Assembly where Geometrical Bundle was activated. All the connectors were routed using the Multi-Branchable Document command.

  

HARNESS B

After all the connectors are defined, the workbench was switched to Electrical Harness Assembly where Geometrical Bundle was activated. All the connectors were routed using the Multi-Branchable Document command.

 

 

HARNESS ASSEMBLY

  

ANNOTATIONS

Converted as a part body and save as IGS Format:-

 

Conclusion:-

  • Routed two electrical harnesses per the given layout and interconnect them as a single harness assembly.
  • Checked for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly.
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