Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

AIM: To route wiring harness bundle for the given car body. OBJECTIVE: To create the wiring harness routing for the given Car body using necessary connectors, clips and clamps. To create flatten view drawing file. To apply the protection covering. To apply the industry best packaging rules and best practices studied in…

WIRING HARNESS OF ENGINE - PROJECT 1 AIM: Design and develop the wiring harness on Given 6 Engine and Prepare flatten view drawing in CATIA V5. OBJECTIVE: To define all the connectors electricallyy and save it in catalogue. To place all the conectors and cavities at the required position. To place P clamps and Fir tree…

Q1. Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. 1. The previous assembly from challenge 3 is used for flattening. A new product file is created and Electrical flatness…

OBJECTIVE:To Route the given wiring Harness A and B.Check for Bundle connectivity.Adding annotations to all connectors.Check for Bundle warning.Generate .CATPART from assembly file and convert to .igs file.Process:Defining all the given connectors as electrical part and providing the bundle and connector connections. Routing:All…

Downloading the given parts and Defining them as electrical component: (A single example is given and the same is followed for all other parts) FOR DEFINING THE PART AS ELECTRICAL COMPONENTS: Step - 1: Identify the Connector Side and the Bundle Side. CONNECTOR SIDE: BUNDLE SIDE: Step - 2: create a mid-point on the bundle…

 Q1. Defining P-clamp as Electrical support using Electrical part design workbench. 1. Define two points, one as entry and another as exit point. 2. Create plaes at the two points and one more at the base. 3. Switching to Electrical part design 4. Click on Support Defiition-> Select part -> Select entry point -> Select…

AIM: To define Electrical properties of the given components. OBJECTIVE: To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create catalogues of the components so that it can be used later. CATALOGUE DOCUMENT: First a new 'catalogue document' is created…

OBJECTIVE: Create thickened part using master section for reference Create the mounting features as per design guidelines in the industry and with master sections Draft analysis & Tooling analysis CLASS A  SURFACE: The above image represents the class A surface given as input. GENERAL PROCEDURE FOLLOWED FOR CREATING PARTS:…

 AIM: To create parts using given drawing and create an assembly with proper constraints. PROCEDURE: The given input drawings are used for creation of part. Then new product file is opened and the parts are taken inside using existing part option. Then by creating a skeleton part as base to mate other parts and fixing…

A- PILLAR MASTERSECTION AIM: To design A -PILLAR , from the given input mastersection and CLASS A surface. OBJECTIVE: The main objective of the project is to create a solid body from the given class A surface and the master sections, and performs draft analysis in the various stage of design. TOOLING AXIS CREATION:…

OBJECTIVE To create base bracket using given class A  To create heat stakes and fourway locator as show in the image To create tooling axis To perform draft analysis CLASS A  SURFACE: The above image represents the class A surface given as input. GENERATING TOOLING AXIS: 1. The flat face from the given class…

OBJECTIVE To create DOOR TRIM LOWER using given class A To create tooling axis To create dog house To perform draft analysis Consider the thickness of the part to be 2.5 mm. CLASS A  SURFACE: The above image represents the class A surface given as input. GENERATING TOOLING AXIS: 1. The flat face from the given class A…

OBJECTIVE: Create the rib for the Drill Handle considering the design rules mentioned Create the Screw boss for the Drill Handle considering the design rules mentioned   CLASS A:    GENERATING TOOLING AXIS: 1.First the connectivity of the class A surface is checked by using boundardy option on the surface. 2. Extracting…

Objective: To Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  DRAFT ANALYSIS OF COMPONENT: CORE DESIGN: As a First step The boundary of the Class A is exptrapolated. After extrapolation the surface is trimmed with class C and Trim 8 is creaded. Using this Trim 8 and class B surface…

OBJECTIVE To create base bracket using given class A To create tooling axis To perform draft analysis CLASS A  SURFACE: The above image represents the class A surface given as input. GENERATING TOOLING AXIS: 1. The flat face from the given class A surface is identified and extracted. 2. A point is plated using point option…

OBJECTIVE To create base bracket using given class A To create tooling axis To perform draft analysis CLASS A  SURFACE: The above image represents the class A surface given as input. GENERATING TOOLING AXIS 1.First the connectivity of the class A surface is checked by using boundardy option on the surface. 2. Extracting…

OBJECTIVE To create base bracket using given class A To create tooling axis To perform draft analysis CLASS A  SURFACE: The above image represents the class A surface given as input. GENERATING TOOLING AXIS 1.First the connectivity of the class A surface is checked by using boundardy option on the surface. 2. Extracting…

OBJECTIVE To create base bracket using given class A To create tooling axis To perform draft analysis CLASS A  SURFACE: The above image represents the class A surface given as input. GENERATING TOOLING AXIS 1.First the connectivity of the class A surface is checked by using boundardy option on the surface. 2. The…

OBJECTIVE: To create a back door design using the given surface and provide the necessary reinforcement and following the design methodologies. ABOUT BACKDOOR: The back door of a car is a component which hinges at the back of the car to cover the boot space or luggage area, but there are more functions that come with it…

OBJECTIVE: The objective of this project is to design roof with flanges and reinforcements like ditch area, front roof rail, bow roofs, centre roof rail and rear roof rail using the given surface. To Perform the calculations for  heat distortion and snow load criteria. Perform the draft analysis for each reinforcements …

OBJECTIVE: To creat mounts for sill, Bumber, Baffle, A-Pillar and Drip Area. FENDER: Fender is the outside front member of an car which covers the wheel side. Fenders main purpose is to prevent from sand, rocks, and other particles creating damage to the engine and other components. Fender is closure component, closing…

AIM: To check whether the given fender passes the European standard. FENDER REGULATIONS: EUROPEAN REGULATION: Measuring the value L at sections SA, SB, SC,SD,SE . At all five sections the value should be greater than 10mm to satisfy the european regulations. US REGULATIONS: Measuring at every 10° intervals(-20°…

AIM: To calculate the section modulus of a self designed hood and analyzing its strength and also by optimizing the design to identify the bending strength of the hood. Higher the section modulus of as structure, the higher it becomes ressistive towards bending. SECTION MODULUS: Section modulus is a geometric property…

AIM: Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters.  HOOD: Hood or bonnet covers the engine in the front and simulataneously maintaining the look of the vehicle. They are basically made from steel and aluminium. In front…

INTRODUCTION In Indian Road Conditions, Under Body of a car plays a major role by making effective resistant from corrosion. Underbody coating provides long term protection from corrosion to car’s underbody by protecting internal body parts, frames, and other inner cavities. TYPES OF UNDERBODY COATING Electronic Method: Using…

BENCHMARKING: Benchmarking is the process of comparing similar products based on size, specification and the competitive parts in the market to get the best class product. CASE: Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including…