Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

Aim:

Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.

  1. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)
  2. Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)
  3. Tyco 85229-1 – (https://www.te.com/usa-en/product-85229-1.html?q=85229&source=header)

Step 1: Download all necessary given connectors and clip from te.com, stp file and start working on them one by one on CATIA V5.

1 DT06 – 08SA:

  • Download DT06 – 08SA stp file into the Catia V5 After that geomatrical set the place the point for Mading side Connector connection point& wire entry side bunndle connection point after that provided Axis system in mading side .
  • So for bundle connection point we create a mid point on surface where terminal bundles is going to attach, so we create the mid point on that surface.
  • for cavity connection point we give a mid point on the mating side of connector and define it as connector connection point.
  • Now define the connector by command on electrical part design and give no. of termination as 8 because there are 8 bundles segment.
  • Now define the bundle connection point by giving the face of point as referance and point as bundle entry point and initial condition as face normal to point.
  • provided the axis system for connector connection point side Y-axis for mating direction,X-axis for locking direction,Z-Axis for Right to left Direction.
  • After that define the Electrical equipment system for connector look like this:

Tyco 174357-2:

  • Download the Tyco 174357-2 stp file into catia v5.
  • Point place into mating side for Connector connection point.
  • Point place into wire entry side for Bunndle connection point.
  • Point place into Lockmechanciam side for cavity connection point.
  • provided the axis system for connector connection point side Y-axis for mating direction,X-axis for locking direction,Z-Axis for Right to left Direction.
  • provided the axis system for Cavity connection pont side Y-axis for mating direction,X-axis for locking direction,Z-Axis for Right to left Direction.
  • Now define the connector with its 3 terminals and define bundle point and connector connection point same as we did in previous connector
  • defined electrical equipment system coverted into Connectors;

Tyco 85229-1

  • Download the Tyco 85229-1 stp file in catia v5 .
  • Point place for Cavity.
  • provided into Axis system for Mating with cavity connection point Y-axis for mating direction,X-axis for locking direction,Z-Axis for Right to left Direction.
  • Difine that equipment system as working as a Clip.

Electrical assembly Work bench.

Connector clipTyco 85229-1& connector Tyco 174357-2 import into Electrical assy work bench difine Electirical connect devices perfectly constriants, connect the cavity connection point and the cavity point which is represented using axis systems .

Catloge Creation:

Difine the location of the catlouge after go to the catlouge editor oprn the location after add family for standard parts storage into the catlouges.

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