Week 9 - Project - A pillar Design with Master Section

                                                                       A Pillar design with Master section

To create a plastic component with given class A surface and master section.

1. Draft analysis made on given class A surface to check the quality of the class A surface for that tooling axis have to created. In this I have created the tooling axis with point to direction method. 

In draft analysis all the surfaces are in green color means all surfaces with minmum draft of 3 degree.

                                                                       Given Class A surface with Master section

                                                                           Draft analysis on Class A surface and Tooling Axis

2. Class B surface is created by off setting the class A surface to 2.5 mm in upper direction. In the offset side layer of the part missing. To create that Sweep with reference surface is used. And all the boundaries of class B surface extrapolated.

                                                                                                Class B surface

3. Class C surface created by extracting the all boundaries of the class A surface and Sweep. Where ever the Class C surface are parallel to the tooling axis is sweep with draft direction with 3 degree and where ever perpendicular to tooling axis is sweep with reference surface with 90 degree.

                                                                                                Class C surface

4. To get final oput put from the surface workbench Class A B and C are Joined. There are some on join of class A and C in that places Sweep is replaced with multisection. And join of class A and C Trimed with class B surface.

 Join of                                                                                         Class A B & C

5. Final output from surface workbench made into solid part in part workbench and Dog house was created in the piller with reference as mastersection. All boundaries from Master section Extracted and Extruted and all parts from Dog house is added to main body using boolean operation.

                                                                   Part in Various Orientations

6. Draft analysis made on Final part in that Class A Surface are in green means all surface with minimun draft of 3 degree and draft analysis made on dog house seperated all the surface are drafted. Inner side of the dog house are also with mininum draft of 0.5 degree.

 Draft                                                                                    Analysis on final Part

 Draft                                                                               Analysis made on Dog House

 Draft                                                     Analysis on Inner side of Dog House with Side Tooling Axis