Challenge

Week 9 - Project - A pillar Design with Master Section

A pillar Design with Master Section

Iso metric view Front View

Top view Side View

Draft Analysis

1) Class A

We can see that there is a blue colour apperaing over there, that means there is a draft on class a surface with an angle between 0-2.9 degrees. So while creating class b and class c and combining with each other and creating a solid body and then applying the draft analysis it also shows the same error.

2) Complete Body

Dog house is with the draft of 0.5 degrees so for that reason it shows blue colour for the dog house.

3) DOG HOUSE(Along Tooling Axis)

4)DOG HOUSE (with side core tooling axis)

NORMAL TOOLING AXIS With respect to class A

The above image shows the tooling axis, i have taken tooling axis with reffernce to the class a surface. i have selected a point and placed on the normal to the surafce and inserted a line and extended a line towards and downwards ( upto certain limit).

when the line is created, this will be your's tooling axis.

And after complete drafting it willl turns into the complete green colour ( that is we arranged thorugh choices of different colours). it indicates that the component is ready to manufacture.

TOOLING AXIS WITH SIDE CORE with respect to dog house

Creation of Class b surface-

I have offsetted the class a surface and tried to filled the gap my removing the fillet surafces with jion command( sub elements to remove ) and extrapolated the flat edges till the other extraplotaed reaches the present one and trimmed it and this is how i filled the all the patches and then i extrapolated the outer boundary seepratly. And my class b surafce is done

Creation of Class C Suraface

I have created the class c surafce by sweep command tool ( taking the refference as a tooling axis ) and exteneded it by sufficient length( required) and i tried to filled th patches accured between the creation of class c surface. and i joind the class c surafce with the class a surafce. and my final class c surface has been created.

Report

Draft analysis -

Draft analysis is used to check, wheather the component is under the given draft angle or not ( draft angle shoulsd be 3 degress)

TOOLING AXIS

Tooling axis Creation Draft Analysis on CLass A Surface

The main objective is to create Draft Analysis by Providing the Tolling direction of a class a surface

-The draft analysis command enables you to identify wheather the component you drafted will be easily removed or not.

- After performing draft analysis we can able to recognize the material wih draft according to the colours allotted, according to the colours we can able to predecrt wheather the component is how much drafted.

- Tooling direction defines you, that in which direction that the component is being removed and the tooling direction was the main consideration for both plastic parts andd mould parts.

PUBLICATION SHOULD BE TAKEN FOR

-1 Tooling axis

-2 Class A suraface

-3 Class B surface

-4 Class C surface

-5 Final Body with dog house

-6 Side core tooling axis

NOTE :- I have also sent the A pillar part file and ppt of that part to devanand sir in chat box while the zoom meeting is running.

and i also submitted the same in the challenge also.

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