Week 9 - Project 1 - Door Applique Design with Engineering Features

WIRE HARNESS ROUTING - WEEK 4 AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors…

 Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes at two…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA…

FINAL PROJECT - CAR DOOR TRIM DESIGN WITH GIVEN MASTER SECTION What is master section: Master sections are the guides for design requirements which decide the component packaging after technical (Styling, Concept or Class-A) surfaces. Concept & Feasibility•Concept design / Design support and feasibility study•Concept…

Master Section Development: DESIGN B-PILLAR OF CAR USING GIVEN MASTER SECTION   Workbench and tools used Generative shape design Extract Extrapolate Join Trim Offset Boundary Edge fillet Intersection Sweep Close surface Feature Draft Analysis Design Process in CATIA V5 Given Data, Class A surface, After importing…

Door Applique Design with Engineering Features AIM : Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. …

DOOR ARM REST AIM: CREATION OF DOOR ARM REST AND ADD THICKNESS OF 2.5 mm In an automotive context, an armrest (or arm rest) is a feature found in many modern vehicles on which occupants can rest their arms.  Tooling Axis: It is the direction in which the component will…

Attachment Feature Creation - Challenge 2 SCREW BOSS and DOG HOUSE DESIGN ON COIN HOLDER AIM: Create the Screw boss and Dog House for the Centre console coin holder considering the design rules mentioned in the video.  General Guidelines for Bosses:   Draft  - 0.5 degrees on walls of boss   Thickness…

Attachment Feature Creation - Challenge 1 RIBS: Design of B side features on Coin Holder. First, Extract the inside surface Draw sketch line for ribs Extrude with tooling direction at height => 5* T=5 * 2.5 = 12.5 mm. Switch to Part workbench and give thickness T = 0.4*T = 0.4*2.5 =1mm Provide draft to the ribs as 0.5…

Core & Cavity of Switch Bezel Design AIM: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness…

CENTER CONSOLE COIN HOLDER AIM: Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of…

Switch Bezel Design AIM: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component…

Base Bracket Design AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Tooling Axis: It is the direction…

 Draft Analysis on a Fan Cover Aim: Create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. Why Draft angle is important: However they are a required feature. A functional part for injection molding has to have drafts facing both…

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of the luxury…

AIM:  Use the Section from your Hood design and calculate the section modulus. Come up with a new section that has improved the section modulus of the previous section and mention what change you made that has increased the strength. What is Section Modulus: It is the ratio of moment of inertia to the distance from…

CAR ROOF DESIGN AND ANALYSIS: What is car Roof: An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. A roof assembly for a vehicle that includes a center roof…

CAR FRONT FENDER DESIGN:What is Fender:Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown…

HOOD DESIGN OF A CAR:What is hood in a car?A car hood, also referred to as a bonnet in some other countries, is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. A concealed latch is typically used to hold down the…

*CAR UNDERBODY COATING* The Human race has evolved to become competent enough to protect itself from the harshness of various weather conditions. We have clothes to keep ourselves warm, most of us have a roof over our heads to keep ourselves safe. But most off the cars are being parked on the roads which are exposed…

Benchmarking of different cars between 8 to 10 lacs. Case:-  Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away…