Week 9 - Project 1 - Door Applique Design with Engineering Features

CREATION OF TOOLING AXIS:-

TOOLING AXIS IS CREATED NORMAL TO SURFACE.

DRAFT ANALYSIS OF CLASS -A SURFACE:-

DRAFT ANAYSIS OF FINAL COMPONENT:-

GREEN COLOURED SIDE IS CLEARED BY CAVITY SIDE & RED COLOURED SIDE IS CLEARED BY CAVITY SIDE.

DRAFT ANGLE GIVEN IS 0.5°.

CLASS - B SURFACE :-

CLASS - C SURFACE :-

CREATION OF LOCATORS & HEAT STAKES:-

THERE ARE TWO TYPES OF LOCATORS: - 1) 4-WAY LOCATOR

2) 2-WAY LOCATOR

HEAT STAKES IS AN ASSEMBLY METHOD THAT USES CONTROLLED MELTING & REFORMING OF A PLASTIC STUD (OR) BOSS TO CAPTURE (OR) LOCK ANOTHER PLASTIC (OR) METAL COMPONENT OF AN ASSEMBLY IN PLACE.

1) IT REDUCE THE COST OF MACHINERY.

2) IT ALLOWS HIGH DENSITY OF WELDS COMPARED TO HOT AIR COLD FOR (OR) ULTRASONIC WELDING.

MINIMUM GAP BETWEEN TWO HEAT STAKES IS 50mm.

ISOMETRIC VIEW:-

TREE STRUCTURE:-