Project 1

STEP-1:-

UNDERSTANDING THE MODEL & DECIDE THE TOOLING DIRECTION.

THEN SELECT DRAFT ANALYSIS OPTION

HERE SELECT TOOLING DIRECTION & GIVE DRAFT ANGLE AS 0.5°.

SINCE THE PART HAVE SOME UNDERCUTS, IT NEEDS SLIDERS (DO DRAFT ANALYSIS FOR SLIDERS ALSO).

• CAVITY SIDE SHOWN AS GREEN SURFACE

CORE SIDE SHOWN AS RED SURFACE

STEP-2:-

SCALE THE MODEL FOR 1.006% (SINCE IT IS A ABS MATEIAL SHRINKAGE VALUE IS 0.006%)

STEP-3:-

NOW SELECT PARTING LINE OPTION TO CREATE PARTING LINE.

HERE SELECT DIRECTON OF PULL & DO DRAFT ANAYSIS.

SELECT THE PARTING LINE WHERE CORE & CAVITY SEPERATES.

STEP-4:-

NOW SELECT SHUT-OFF SURFACE OPTION TO CLOSE HOLE GAPS.

STEP-5:-

NOW PARTING SURFACE HAS TO BE CREATED.

STEP-6:-

COPY THE SURFACE CREATED.

AND MAKE MERGE SURFACE FOR BOTH CORE & CAVITY SURFACE SEPERATELY.

STEP 7:-

NOW CREATE NEW ASSEMBLY.

AND ALSO CREATE TWO NEW PARTS INSIDE THE ASSEMBLY FOR CORE & CAVITY BLOCK.

SAVE PARTS FILES SEPERATELY.

STEP-8:-

NOW OPEN THE CORE PART INSIDE ASSEMBLY.

MAKE SKETCH & EXTRUDE TO CREATE CORE BLOCK.

STEP-9:-

NOW USE SURFACE OFFSET COMMAND TO CREATE PARTING SURFACE INSIDE CORE PART.

STEP-10:-

NOW WITH THE HELP OF CUT WITH SURFACE COMMAND, CREATE CORE BLOCK.

STEP-11:-

REPEAT THE STEPS FROM 08-10 & CREATE CAVITY BLOCK.

STEP12:-

GIVEN MODEL IS HAVING UNDERCUTS, INORDER TO DEAL WITH IT SLIDERS WILL BE NEEDED.

SLIDERS WILL BE NEEDED FOR THE SLOTS ON BOTH SIDES .

SO START WITH CAVITY BLOCK . FROM THE CAVITY BLOCK WE HAVE MAKE SLIDERS WITH USE OF SPLIT COMMAND. CREATE A PLANE ON UNDERCUT AREA.

SO MAKE A SKETCH ON PLANE CREATED.

STEP13:-

NOW THERE ARE TWO SOLID BODIES.

SINCE SLOT AREA IS NOT FILLED WITH SOLID, MAKE EXTRUDE .

MAKE SURE THAT THE EXTTRUDE AREA IS A PART OF SLIDER.

STEP14:-

REDUCE SIZE OF SLIDER USING EXTRUDE CUT.

MAKE SLIDER AS NEW PART BY RIGHT CLICK ON MODEL TREE INSERT INTO NEW PART OPTION

STEP15:-

TO CREATE SLIDER BLOCK MAKE SOME EXTRUDE &TO HAVE INTERLOCKING SURFACE MAKE WEDGE ON SLIDER BLOCK.

STEP16:-

Edit cavity block to match slider block

MAKE COPY OF SLIDER BY USING ‘ MOVE / COPY BODIES’ COMMAND

NOW HIDE ONE OF THE SLIDERS.

AND USE COMBINE COMMAND TO PROFILE IN CAVITY BLOCK.

STEP17:-

SINCE SOME GAP ARE FOUND. TO RECTIFY IT , USE MOVE FACE COMMAND.

STEP18:-

NOW DELETE THE SLIDER BODY IN CAVITY BLOCK, SINCE IT ALREADY CREATED AS AN SEPARATE PART BY USING DELETE BODY COMMNAD IN DIRECT EDITING TAB.

STEP19:-

NOW GO TO CORE BLOCK. MAKE EXTRUDE TO GUIDE SLIDER MOVEMENT.

STEP 20:-

NOW GO BACK TO THE ASSEMBLY MODEL.

INSERT NEW PART FOR WASHERS

STEP 21:-

SINCE SOME MATERIAL ADDED IN CORE BLOCK FOR ACCOMADATE WASHERS.

THOSE MATERIAL TO BE REMOVED IN CAVITY BLOCK.

STEP 22:-

NOW MAKE SOME FILLETS ON SLIDERS AREA OF CAVITY BLOCK.

STEP 23:-

DO SAME FILLETS IN SLIDER PART ALSO.

STEP 24:-

NOW OPEN CAVITY BLOCK, MAKE SLOTS FOR WASHERS.

STEP 25:-

NOW OPEN CORE BLOCK , MAKE TAPPED HOLE FOR WASHERS.

STEP 26:-

REPEAT THE SAME PROCEDURE FOR OTHER SLIDER ALSO.

FINAL MODEL LOOK LIKE----