Week 9 - Challenge 2 - Switch Bezel Design

AIM:- The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. Parts of Butterfly Valve :- Body of Butterfly Valve Shaft Retainer Disc  Lever Nut Screw Final Assembly 1.BODY OF BUTTERFLY VALVE: 1.Initially, the sketch for the body of the butterfly…

 Objective:  The main objective of this project is to use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. Back Door:  The trunk (North American English) or boot (British English) of a car is the vehicle's main…

Objective:  The main objective of this challenge is for the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Introduction An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the…

Objective:  The main objective of this challenge is to create the mountings for the fender design by using the given A_surface. FENDER DESIGN:  A car tire fender is a plastic, metal, or rubber panel that bends over the wheel on the side of the car, extending from the front bumper to the car door. The main function of car…

Objective:  The main objective is this challenge is to calculate the section modulus for we designed the hood in the previous challenge by using the formula         S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object  Section Modulus:It is the…

Objective:   The main objective of this challenge is to Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of Hood inner panel, outer panel, latch, hinge, and the reinforcements. HOOD: A car…

Objective:   The main objective of this project is to develope the Door Trim panel by using the Class A Surface and the master sections which was given in the input file.  Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer…

Objective:  The main objective of this project is to create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. A - Pillar Design Class_A_Surface:  Class A surface refers…

Objective:  Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main…

Aim:  Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   Create the Heat Stakes and…

Objective:  The main objective of this challenge is to Create the rib for the Drill Handle considering the design rules. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on…

Design and Draft Analysis of Bumper Objective:  Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   Take…

Objective:  The main objective of this challenge is to create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. …

Objective:  The objective of this challenge is to create the Base Bracket Plastic component through the given Class-A surface. By using the tooling axis to give the draft angle  to create the thicken surface by using the class_B and class_C surface. Finally we'll do the draft analysis for this part. Class_A_Surface:…

 Objective:  In this week's assignment, I want to create the 3D solid parts which was given in the link and then assemble them in the assembly workbench and then I want to draft these parts and the assembly in the draft workbench.   Here we are having two assemblies: 1. Quick Return Mechanism    …

Project-1   The objective of the project is to route the wiring harness on given Bugatti V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices should be demonstrated in design. And also applying Protection…

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…

Q.1] Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.  In this project, we will going to flatten the harness assembly which was completed in "Week-4 Challenge".…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided.        First we want to route the two Harness A and Harness B as per the given harness layout.        By using the above figure…

Q.1] Prepare a table that includes materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP, and LTO-type of lithium-ion cells. Battery: * A Battery is a device consisting of one or more electrochemical cells with external connections for powering electrical appliances…

Q.1] First download the connectors from the above link.  Convecting the Mechanical part into the Electrical part for that I had followed the following steps. For DT06-2S For DT06-4S For DT06-6S For DT06-08SA Arranging the Connectors by following the Layout  I'm using the sketch part for defining…

 Q.1] The P Clamp was downloaded from the above website link. And then define it as Electrical support using Electrical Part design Workbench.   process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part design Click on support…

 Q.1]  Objective :   Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

Project - 2  Aim :  Develop a model for forwarding Energy based fuel consumption model of a P1 type Hybrid Vehicle. Goal :  To understand the functionality of a P1 hybrid and be able to model it. Objective :    a. Tabulate the fuel economy numbers (kmpl) for UDDS and HWFET cycle.…

Q.1] In this Project we want to develop the  conventional vehicle's forward energy-based fuel consumption model using Matlab and Simulink.    And also to compute the fuel economy numbers for the given desired vehicle model in kmpl on the two different drive cycle types are UDDS and HWFET.…

Q.1] In this Project we want to build the double-acting actuator in Simscape.        The mechanical system of the cylinder needs to be built using Simscape Multibodylibrary components/blocks, and the hydraulic system needs to be modeled using Simscape library physical components.   Working Principle…

Project - Speed Control of a Direct Current (DC) motor In this project, a Simulink model for the DC motor will be first developed per the schematic shown in Figure 1.     Speed Control Methods of DC Motors: The speed can be controlled by varying       (i) Flux/pole, Φ (Flux Control) …

Project: Data Handling and Interpolation         In this laboratory experiment, we have the data on voltage and current from the attachment file excel (VI.xlsx).         I'm using 'xlsread' function to read these values from that excel file and in the variable form.    …

1.) Battery, Starter, Current and Voltage Regulator, Generator, Distributor, Breaker, Junction Block, Foot Selector Switch , Ammeter . 2.) Battery :           Battery is a collection of cells inside chemical reactions occuring in the cells of a battery result in the flow of electricity in…