Week 9 - Challenge 1 - Base Bracket Design

1. Process of Project Execution ActivityThe project execution activity involves turning plans into action to deliver a specific outcome. Key steps include:1. 1. PlanningDefinition: This step involves breaking down the overall project into smaller, manageable tasks and assigning responsibilities to team members.Automobile…

1. What is BIW & its parts?BIW, or Body in White, refers to the stage in automobile manufacturing where the car body's frame is assembled but not yet painted or equipped with components like the engine, chassis, or trim. It includes welded sheet metal components that form the vehicle's structure. Key parts of BIW include:Roof…

Aim: To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as…

Assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. The first step involved in Wiring harness design process is "Input…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY:   HARNESS FLATTENING: 1 WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. 2 WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. 3 CHOOSING A SUITABLE PLANE…

AIM Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

AIM Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) CONNECTORS  DT06-4S DT06-6S…

 AIM   Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P CLAMP   ‘P’ type mounting clips are ideal elements for retaining / holding pipes, cables, cable harnesses, hoses etc.They bracket wires, cables or hoses together mechanically…

AIM Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. CONNECTORS  1.Deutsch DT06 – 08SA  Specifications  Connector & Housing Type : Housing for Female Terminals Mating…

BUTTERFLY VALVE This valve is used in industries to control the flow of liquid.Here we assembled all parts in this valve together using different constraints in Nx cad software 2D DRAWINGS   Here we provide datum target area of 60mm diameter with flatness 0.25mm in datum A.Perpendicular and position tolerances are also…

AIM  Development of a Door Trim panel Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate…

AIM  Design A pillar and doghouse by considering the master section. DESIGNING OF A PILLAR   INPUT Master section  Master sections are the guides for design requirements which decide the component packaging after technical (Styling, Concept or Class-A) surfaces. Class A surface   It describes…

AIM Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

AIM  Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. TOOLING AXIS FOR CLASS A SURFACE  To create the tooling axis  examine the class A surface .Then consider y direction is suitable for creating the…

AIM Create the rib for the Drill Handle considering the design rules mentioned in the video. DESIGNING OF RIB AND SCREW BOSS  TOOLING AXIS  Create a tooling axis for given class A surface . The first step is to examine the given class-A surface and consider the proper tooling axis .For the given class A…

AIM  Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm DESIGNING…

AIM  Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

AIM  Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  GIVEN  CLASS A SURFACE     …

Assembly Workbench

     BACK DOOR   Back door or tail gate  simply refers to the back of the car that can open and close.it covering the rear of the vehicle.It provide access to a cargo area (trunk/boot ).A tailgate hinged at the roof is a predominant characteristic of hatchbacks, estates/station wagons…

ROOF An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elementsl. Convertible roofs, Roof modules, Hardtops, Sunroofs, T-tops, Targa tops, Vinyl roofs are the different type…

FENDER A fender is the part of a car, truck, motorcycle, or other vehicles that frames or covers a wheel well. Its main purpose is to prevent debris, rocks, mud, liquids, sand, and other road debris from getting thrown in the air while the tire roate . FENDER DESIGN Types of Fenders The type of fenders used in today’s…

Section Modulus Section modulus is defined as the ratio of total  moment resisted by the section to the stress in the extreme fibre.which is equal to the yeild strength.  Formula Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the…

Wheel Arch Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle.The purpose of wheel arch is for safety of pedestrians as well as engine compartments,thus allowing not to splash all the stones,dirts,hazardous objects to pedestrians as well as engine compartments.Here we take in consideration…

  The hood is the hinged cover over the engine of motor car. Hoods can open to allow access to the engine compartment. The hood is supported in 2 ways 1.Support Rod-There should be bent in support rod for having rigidity.The maximum curvature of rod to be 35mm and battery should be other side of the rod 2.Gas stay-These…

          UNDERBODY COATING Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.Underbody coating is usually a dense cladding applied uniformly…

                                                 Benchmarking Benchmarking is an ongoing process in which you measure your products, services, business processes or ways of working against other…