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Week 9 - Attachment Feature Creation - Challenge 2

AIM: Create the boss and Dog House for the Centre console coin holder considering the design rules OBJECTIVES: Create Class B and C surfaces through Class A surface. Create tooling axis using bisecting method. Perform draft analysis. Create screw boss and dog house considering the design rules. THEORY: Draft Analysis:…

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Read more Projects by Alby Antony (34)

Roof challenge

Objective:

AIM: Design of Roof Panel OBJECTIVE: For the Given Roof styling, develop the essential flanges and reinforcements, Provide appropriate dimensions and check for Draft analysis, and submit your Section Inertia report on the 0-Y section. Start with the creation of a roof ditch area the tool opening angle is only 3 degrees.…

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18 Jul 2021 07:05 AM IST

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    Fender Design Challenge

    Objective:

    AIM: Fender design from the Class A surface OBJECTIVE: The project's main objective is to design front fender of the car according to the engineering standard. And create the design of fender mounting areas. THEORY: What is a Fender? Fenders are panels on a car that are located on the sides of the car in front of the doors.…

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    13 Jun 2021 03:57 AM IST

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      Section Modulus calculation and optimization

      Objective:

      AIM: Section modulus calculation and optimization OBJECTIVE: Use section of the Hood and calculate the section modulus. Vary the section in such a way that new section is an improved version of previous section. THEORY: Section modulus is to find the geometric property for a given cross-section used in the design. Calculate…

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      01 Jun 2021 05:32 AM IST

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        Hood design-Week 2

        Objective:

        AIM: Design hood with the given data. OBJECTIVE: Designing of BIW of bonnet that satisfies the manufacturing requirements, functional requirements and NCAP standards. THEORY: What is Hood or Bonnet? The bonnet system consists of a bonnet, striker, opening system, latch, and a pedestrian safety system. The main functions…

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        28 May 2021 07:30 AM IST

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          Underbody Coating

          Objective:

          UNDERBODY COATING AND ITS PURPOSES Underbody coating is nothing but an insulation provided to the undercarriage of the vehicle. A cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also prevents from stone chipping. LOOKING INTO TYPES OF…

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          16 May 2021 04:45 PM IST

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            Benchmarking

            Objective:

            AIM: Benchmark with presently available cars in the market for the following case. CASE: Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai…

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            15 May 2021 07:31 AM IST

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              Week 9 - Project - Master Section Development

              Objective:

              AIM: MASTER SECTION DEVELOPMENT OF B-PILLAR PROCEDURE: Input given from the Class A surface team with Master Section. Created the tooling axis and done draft analysis for class A surface. Created the Class B surface by offsetting Class A to 2.5mm. After that created the flange according to the master section. For that,…

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              07 May 2021 02:44 PM IST

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                Week 11 - Final project

                Objective:

                AIM: Creation of Door Panel considering following inputs as like in OEM and tier1 companies Class A surface Nominal thickness: Refer to master sections Attachment strategy OBJECTIVES: Create 4 components of door panel: lower substrate, map pocket, hand rest and push pin. Create thickened part using master section for reference…

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                06 May 2021 05:18 PM IST

                • DESIGN
                • FEA
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                Week 9 - Project 1 - Door Applique Design with Engineering Features

                Objective:

                AIM: Create the Door Applique Plastic component through the given Class-A surface. OBJECTIVE: Create tooling axis using bisecting method. Perform draft analysis. Create heat stake and locators. THEORY: Draft Analysis: Draft analysis helps to detect if your drafted part is easily removable from the mold (in case of plastic…

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                11 Mar 2021 07:13 AM IST

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                Week 9 - Attachment Feature Creation - Challenge 2

                Objective:

                AIM: Create the boss and Dog House for the Centre console coin holder considering the design rules OBJECTIVES: Create Class B and C surfaces through Class A surface. Create tooling axis using bisecting method. Perform draft analysis. Create screw boss and dog house considering the design rules. THEORY: Draft Analysis:…

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                08 Mar 2021 04:19 PM IST

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                Week 9 - Attachment Feature Creation - Challenge 1

                Objective:

                AIM: Create the rib for the Centre console coin holder considering the design rules. OBJECTIVES: Create Class B and C surfaces through Class A surface. Create tooling axis using bisecting method. Perform draft analysis. Create rib considering the design rules. THEORY: Draft Analysis: Draft analysis helps to detect if your…

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                07 Mar 2021 01:14 PM IST

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                Week 8 - Challenge 5 - Core & Cavity Design

                Objective:

                AIM: Create the Core and cavity blocks for the switch bezel. OBJECTIVES: Create Class B and C surfaces through Class A surface. Create tooling axis using bisecting method. Perform draft analysis. Create core and cavity blocks. THEORY: Draft Analysis: Draft analysis helps to detect if your drafted part is easily removable…

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                07 Mar 2021 06:51 AM IST

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                Week 8 - Challenge 4 - Coin Holder Design

                Objective:

                AIM: Create the Coin Holder Plastic component through the given Class-A surface. OBJECTIVES: Create Class B and C surfaces through Class A surface. Create tooling axis using bisecting method. Perform draft analysis. THEORY: Draft Analysis: Draft analysis helps to detect if your drafted part is easily removable from the…

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                06 Mar 2021 04:56 AM IST

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                Door Arm Rest Week 8 Challenge

                Objective:

                AIM: Creation of Door Arm rest and add thickness to it. OBJECTIVES: Create Class B and C surfaces through Class A surface. Create tooling axis using bisecting method. Perform draft analysis. THEORY: Draft Analysis: Draft analysis helps to detect if your drafted part is easily removable from the mold (in case of plastic…

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                03 Mar 2021 02:06 PM IST

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                Week 8 - Challenge 3 - Switch Bezel Design

                Objective:

                AIM: Create the Switch Bezel Plastic component through the given Class-A surface. And perform the Draft analysis on the model. OBJECTIVE: Create Class B and C surfaces through Class A surface. Create tooling axis using the bisecting method. Perform draft analysis. THEORY: Draft Analysis: Draft analysis helps to detect…

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                28 Feb 2021 04:24 PM IST

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                Week 8 - Challenge 2 - Base Bracket Design

                Objective:

                AIM: Create the Base Bracket Plastic component through the given Class-A surface. And perform the Draft analysis on the model. OBJECTIVES: To model a base bracket and perform draft analysis on the model. THEORY: Draft Analysis: Draft analysis helps to detect if your drafted part is easily removable from the mold (in case…

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                26 Feb 2021 05:13 PM IST

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                Week 8 - Challenge 1 - Draft Analysis on a Fan Cover

                Objective:

                AIM: Draft Analysis on Fan Cover OBJECTIVE: The objective of this project is to know how to create a tooling axis and perform a draft analysis. THEORY: Draft Analysis: The draft analysis helps to detect if your drafted part is easily removable from the mold (in case of plastic component) or die (in case of sheet metal).…

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                25 Feb 2021 12:20 PM IST

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                Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II

                Objective:

                METAL BRACKET USING NX SHEET METAL APPLICATION: OBJECTIVE: This is a project to learn the step by step procedure to create a Bracket with a gusset from the given 2D drawing. INTRODUCTION: A bracket is an intermediate component for fixing one part to another. It is used to support the weight. Brackets vary widely in shape,…

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                24 Jan 2021 01:58 PM IST

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                Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure

                Objective:

                ODD SHAPED ENCLOSURE SHEET METAL DESIGN USING NX CAD OBJECTIVE: To design an odd-shaped enclosure and create a draft of it using NX Sheet metal application. INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metals can be bent and cut into a variety of shapes. The thickness…

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                22 Jan 2021 07:43 AM IST

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                Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

                Objective:

                BOX ASSEMBLY DESIGN USING NX CAD APPLICATION OBJECTIVES: The objective of this project is to understand the NX Cad interface and basic sheet metal features by working on a design for box assembly. INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metals can be bent and cut…

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                20 Jan 2021 06:14 AM IST

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                Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design

                Objective:

                CASING DESIGN USING NX CAD SHEET METAL APPLICATION OBJECTIVE: The objective of this project is to understand the NX Cad interface and basic sheet metal features by working on a design for the protective casing. INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metals can be…

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                18 Jan 2021 02:14 PM IST

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                  Assembly of Yacht

                  Objective:

                  ASSEMBLY OF SUNSEEKER PREDATOR YACHT USING SOLIDWORKS OBJECTIVE: The objective of this project is to design and model Sunseeker predator yacht and all its parts using Solidworks and assemble it together to create the Photorealistic rendering of the yacht. INTRODUCTION: In this project, the Sunseeker predator yacht is designed…

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                  14 Jan 2021 06:04 AM IST

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                    Photo Realistic Rendering

                    Objective:

                    DESIGNING OF AMERICAN CHOPPER & ITS COMPONENTS WITH PHOTO-REALISTIC RENDERING USING SOLIDWORKS OBJECTIVE: Designing of an American chopper from scratch to final rendering of the model. This project helps to understand the tools in Solidworks by working on a real model. INTRODUCTION: American choppers are custom made…

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                    27 Dec 2020 05:16 PM IST

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                      Project 2 Thermal modeling of battery pack

                      Objective:

                      AIM: For a 10 cell series lithium ion battery model, simulate the thermal effects and compare life cycle performance at various temperatures, charge & discharge rates using MATLAB. OBJECTIVE: Simulate the thermal effects of lithium ion battery. Compare life cycle performance at various temperatures, charge and discharge…

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                      26 Nov 2020 05:00 PM IST

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                        Week 6 Fuel cell powered vehicle model

                        Objective:

                        AIM: Make a MATLAB model of fuel cell powered electric vehicle and comment on results THEORY: What is a fuel cell electric vehicle? Fuel cell is an electrochemical device that generates electricity from energy stored as hydrogen. Unlike conventional internal combustion engine vehicles, they have high energy efficiency…

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                        04 Nov 2020 04:31 PM IST

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                          Week 5 Battery characteristics using drive cycle

                          Objective:

                          AIM: Simulate generic battery model charge discharge using UDDS data. THEORY: What is generic battery model? This battery block represents most popular types of rechargeable batteries. This block is used to analyse charge/discharge characteristics, SOC, and temperature effects and age equivalent of the battery system.…

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                          01 Nov 2020 04:59 PM IST

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                            Week 1 Understanding Different Battery Chemistry

                            Objective:

                            AIM: Prepare a table which includes materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP and LTO type of lithium ion cells. THEORY: Batteries are storage medium made up of two electrodes in an electrolyte. This electrolyte provides a medium for the exchange of ions which produces…

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                            16 Oct 2020 07:54 AM IST

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                              Project-1: Powertrain for aircraft in runways

                              Objective:

                              AIM: Search and list out the total weight of various types of aircrafts. Is there any difference between ground speed and air speed? Why is it not recommended to use aircraft engine power to move it on the ground at Airport? How an aircraft is pushed to runway when it’s ready to take off? Learn about take-off power,…

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                              08 Oct 2020 06:20 AM IST

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                                Week-11 Challenge: Braking

                                Objective:

                                AIM: For a defined driving cycle, calculate the energy required for braking. Why electric motor can’t develop braking torque at high speed similar to starting? How electric and mechanical brakes are coordinated? Make a MATLAB program which plots contour of given motor speed, torque and efficiency values. Attach the…

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                                04 Oct 2020 06:05 PM IST

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                                  Control Logic for Washing Machine and Gear Shift

                                  Objective:

                                  AIM: Implement control logic of a “Washing machine” using Stateflow. Make a Simulink chart for the “Gear shift”. OBJECTIVE: Implement control logic of a “washing machine” using Stateflow as per given sequence: If the power supply is available, the system gets activated If the Water supply…

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                                  15 Sep 2020 03:43 PM IST

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                                    Project 1 - Parsing NASA thermodynamic data

                                    Objective:

                                    AIM: Write a program to read the file NASA thermodynamic data. OBJECTIVE: Write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. Calculate the molecular weight of each species and display it in the command window. Plot the Cp, Enthalpy…

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                                    21 Aug 2020 08:19 AM IST

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                                      Week 4 - Genetic Algorithm

                                      Objective:

                                      AIM:        Write a code in MATLAB to optimize the stalagmite function and find the global maxima of the function.OBJECTIVE:Optimize the stalagmite function and find global maxima.Explain the concept of genetic algorithm.Explain the syntax of ga.Plot graphs of all 3 studies and for…

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                                      13 Aug 2020 07:16 AM IST

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                                        Week 3 - Solving second order ODEs

                                        Objective:

                                        AIM:      Write a program in MATLAB that will simulate the Pendulum motion.GOVERNING EQUATION:Equation of motion of a simple pendulum with damping:                      `(∂^2 θ)/(∂t^2 )+b/m*(∂θ)/(∂t)+g/L…

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                                        03 Aug 2020 03:51 PM IST

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                                          Visualizing P-V Diagram for Otto Cycle using MATLAB

                                          Objective:

                                          AIM:        Write a code that can solve the thermal efficiency of an Otto cycle and visualize a P-V diagram for it. GOVERNING EQUATION:  Ideal gas state equation: `PV=RT` For a Reversible adiabatic process: `PV^γ=constant` Compression Ratio:  `c_r=V_1/V_2` Geometric Equation…

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                                          31 Jul 2020 01:15 PM IST

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                                          Showing 1 of 34 projects