Challenge

Week 9 - Attachment Feature Creation - Challenge 2

Ojective:

To create a Screw Bose and Dog House on the B surface of the Coin Holder.

Procedure:

1) Screw Bose Creation:

  • Extract the base surface and draw a sketch for screw bose base. Make sure the sketch is Iso-constrained
  • Create a Body and Pad the surface for certain height in 3:1 ratio.
  • Apply draft of 0.5mm on the screw bose surface.
  • Assemble to the Main Body of Coin Holder.
  • Apply Edge fillets on the edges for 0.25mm.
  • Translation of Screw Bose can be done with the help of Translate from Part work bench.

Screenshot of Screw Bose - (Sketch):

Screenshot of Pad applied on Screw Bose:

Screenshot of DRAFT applied on Screw Bose:

Screenshot of Ribs attached on Screw Bose:

Screenshot of Pad applied on Screw Bose Ribs:

Screenshot of draft on the ribs of screw boss:

Screenshot of Translation of Screw Bose with Co-ordinates:

Screenshot of Tree Structure of Screw Bose:

Creation Of Dog House:

  • Extract the base surface and draw a sketch for Dog House. Make sure the sketch is Iso-constrained
  • Create sweep with draft direction on the drawn sketch with 1.5 deg along Tooling Axis with height of 21mm.
  • Use Untrim-Offset-Trim to cover the top surface.
  • Extract the inner surfaces and offset with doghouse wall thickness 40% or less than main wall thickness and trim
  • Apply thickness on the dog house for 2mm.
  • Draft on the surfaces for inner and outer.
  • Apply Edge fillets on the corners

Screenshot of Dog House sketch:(Iso-constrained)

Screenshot of Sweep applied on the surface:

Screenshot of Untrim-Offset-Trim applied to close the Top surface:

Screenshot of bottom surface creation of Dog House:

Screenshot of bottom region created:

Screenshot of draft applied on the inner region:

Screenshot of draft applied on the outer region:

Screenshot of Split applied on the bottom region:

Screenshot of draft applied on the bottom region:

Screenshot of Tree Structure of Dog Hose:

Draft Analysis along Tooling Axis:

Draft Analysis along Side Core Tooling Axis:

Drfat analysis on the inner region of Dog House:

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