Week 8 - Challenge 4 - Coin Holder Design
Obejtive:
To create a Tooling Axis, Class B & Class C surface with the help of CLASS A of COIN HOLDER.
Procedure:
STEP-1:
1) Creation of TOOLING AXIS:
- To create tooling axis identify the correct axis, whether X,Y,Z axis is suitable for drawing.
- Extract the base surface and create a point with the help of On the surface command along with distance 0mm.
- As the CLASS A side wall surface are 0 degree. Create a line on the point along Y direction.
- The created line is changed as TOOLING AXIS.
- PUBLISH the TOOLING AXIS.
Screenshot of Tree structure for TOOLING AXIS:
Screenshot of Extract - Point created on Surface for Tooling Axis Creation:
Screenshot of Tooling Axis:
STEP-2:
Creation of B SURFACE:
1) Side Wall Creation:
- To create side wall use Extract - Untrim- Extrapol- Offset for 2.5mm- Trim the unwanted edges - Fillets on Edges.
Screenshot of Extract for Side Walls:
Screenshot of Untrim for Side Walls:
Screenshot of Extrapol for Side Walls:
Screenshot of Offset for Side Walls:
Screenshot of Trim for Side Walls:
Screenshot of Edge Fillets for Side Walls:
Screenshot of Small cut Box on Base:
- By using Extract - Untrim- Extrapol- Offset for 2.5mm- Trim the unwanted edges - Fillets on Edges.
2) Base Creation:
- To create Base use Extract - Untrim- Extrapol- Offset for 2.5mm- Trim the unwanted edges - Fillets on Edges.
Screenshot of Extract used on Base surfaces:
Screenshot of Untrim used on Base surfaces:
Screenshot of Extrapol used on Base surfaces:
Screenshot of Offset used on Base surfaces:
Screenshot of Trim used on Base surfaces:
3) TOP WALL Creation:
Screenshot of Mutiple Extract of Top wall
Screenshot of Extrapol of Top wall
Screenshot of Offset of Top wall
4) INITAL TRIM CREATION:
- Trim Side walls with Base to remove unwanted edges.
Screenshot of TRIM COMMAND used on Side walls with Base to remove unwanted edges.
- Trim Side walls with Base to remove unwanted edges.
Screenshot of TRIM COMMAND used on Trim 5 and TOP WALL to remove unwanted edges.
5) OUTER FLANGE CREATION:
Screenshot of Multiple Extract on FLANGE Surface:
Screenshot of Extrapol on the Top edges of Multiple Extract.2 of FLANGE Surface:
Screenshot of Extract of FLANGE Surface:
Screenshot of Untrim of FLANGE Surface:
Screenshot of Join of FLANGE Surface:
Screenshot of Extrapol of FLANGE Surface:
Screenshot of Offset of FLANGE Surface:
Screenshot of Offset of FLANGE Surface:
Screenshot of TRIM of 2 FLANGE Surface:
Screenshot of EXTRAPOL on the edge as it is not getting Trimmed Surface:
Screenshot of Trim:
Screenshot of the Edge Projection
- Select a small region Extract-Untrim-Extrapol-Offset
Screenshot of Extract & Untrim command:
Screenshot of Extrapol command:
Screenshot of Offset command:
Screenshot of Trim command:
Screenshot of Edge Fillet command used on Edges:
Screenshot of FINAL CLASS B SURFACE:
Screenshot of Tree Structure of B Surface:
STEP-3:
Creation of C Surface:
Screenshot of Multiple Extract of Edges:
Screenshot of Multiple Extract of Surfaces:
Screenshot of Sweep command - With reference surface- Guide curve(Multiple Extract.4)- Reference Surface(Multiple Extract.5)- Angle(90 Degree)- Select Direction Inward- Length 1: 4mm:
Screenshot of Hole creation using Multiple extract along edges from Class-A:
Screenshot of smooth curve on Mutiple Extract:
Screenshot of Sweep command - With reference surface- Guide curve(Curve Smooth-1)- Reference Surface(Class A Surface)- Angle(90 Degree)- Select Direction Inward- Length 1: 4mm:
STEP-4:
Screenshot of Join command with Sweep.1+Sweep.2+Class A Surface:
- Join Class C+Class A.
Screentshot of Final Trim bu selecting Class B+Class C Surface:
Screenshot to check all surface are connected: Select Boundary option and check
STEP-5:
Screenshot of Component coverted into Soild Body by Close Surface command from Part Design workbench:
Screenshot of Isometric View:
Screenshot of Front View:
Screenshot of TOP View:
Screenshot of SIDE View:
STEP-6:
Draft Analysis of the Component:
