Challenge

Week 9 - Attachment Feature Creation - Challenge 2

Plastic Product Design

Attachment features:

  • Screw Boss

  • Dog House

Figure 1: Screw Boss

T=Wall thickness of main Plastic Component.

W= Wall thickness of Screw Boss (40% of the nominal wall thickness of base 'T').

H= Height of Screw Boss (3:1 ratio to diameter of Boss).

Draft angle = 0.5 degrees on Walls of Boss (Inside and Outside).

Maximum Fillet radii 0.25mm.

Figure 2: Dog House

T= Wall Thickness of the main plastic component.

C= Wall thickness of Dog Hose at the intersection of main wall thickness 'T',

(40% or less of the nominal wall thickness of base 'T').

B= Height of Cutout (between 3mm to 6mm).

Tooling axis Creation

The tooling axis for screw boss is considered the same as the tooling axis of coin holder,

Please click/ browse on the link mentioned below for Tooling Axis Creation of Coin Holder

https://skill-lync.com/student-projects/week-8-challenge-4-coin-holder-design-124

Tooling Axis for Dog House

1. Create a point concentric to Screw boss

2.

a. Create a line, select Point- Direction by using the line tool.

b. Select Direction as Z-axis as it is normal to the inner face.

Draft Analysis

Screw Boss

The draft angle provided to screw boss is a minimum of 0.5degrees.

Dog House

The draft angle provided on the outer face of Dog House is a minimum of 1.5degrees.

The draft angle provided on the inner face of Dog House is a minimum of 0.5degrees.

Screen Shorts of Product:

Front View

Side View

Top View

Isometric View

Please click/ browse on the link mentioned below for Tooling Axis Creation of Coin Holder

https://skill-lync.com/student-projects/week-8-challenge-4-coin-holder-design-124

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