Challenge

Week 9 - Attachment Feature Creation - Challenge 2

AIM: Create the boss and Dog House for the Centre console coin holder considering the design rules mentioned in the video

DESIGN RULES FOR SCREW BOSS

  1. DRAFT: 5 degrees on walls of boss







  2. THICKNESS: Typically, 40% of nominal wall at base= (0.6* x T) = 1.5mm





  1. HEIGHT TO DIAMETER RATIO: max of 3:1 ratio of steel width to height, 2:1 is preferred



  1. OPTIONAL RADII:25mm maximum radii

  1. DRAFT ANALYSIS











DESIGN RULES FOR DOG HOUSE

  1. DRAFT: minimum draft for doghouse is 1.5 degrees to die draw






  1. RADIUS: 3mm of draft is given on outer walls and 1 mm at the inner side

  1. BOTTOM OF DOGHOUSE:
  • Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock ( T ).
  • Height of (B) should be between 3.0 – 6.0 mm







  1. HEIGHT AND WIDTH:
  • Maximum doghouse width is 12mm
  • 3:1 ratio of steel width to height, 2:1 is preferred






  1. WALL THICKNESS: 2mm thickness is maintained for dog house



  1. DRAFT ANALYSIS: max allowable draft is 1.5 degree
  • MAIN TOOLING DIRECTION



  • SLIDER DIRECTION

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