Challenge

Rib for the Centre console coin holder considering the design rules

Aim - TO Create the rib for the Centre console coin holder considering the design rules .

PROCEDURE -

DRAFT ANALYSIS -

  • Before starting to work on the part we have ti see the connectivity of class A (the give input is closed or not )(use join).
  • In order to creat a tooling axis we have to creat lines in x-direction and y-direction and we have to bisect them to get the tooling axis .
  • We have to take the axis system at the center of the surface (calss A) and we have to intersect them with xz directon of the planes . so that We get wire frame in the desired
    direction in which we have to creat lines and bisect them . so the lines we get after the bisection it is known as tooling axis .
    We have to do this for the other direction (or )plane also .
  • After getting the tooling axis we need to publish them . (tools - publication - select on the requid elements).
  • In order to do the draft analysis we need to change the material , which is present in . view tool bar . (view tool bar - cylinder - click the last cylinder) .
    a window will open ,click on material then ok .
  • To open draft analysis , go to (insert - analyis - draft analysis )
  • After opeaning the draft analysis tool
    we have to click on the compass which is oresent in draft analysis table and find the compass , drag it towards the tooling axis and design them .
    click on the lock box then ("x") thhis symbol will arise , go to the object and click on them .
    we can measure the angle of object by clicking on the eye symbol which is present on the display .
    we can get the result by clicking options which are present on the model .

Creation of a Rib

  • First we need to select a plane and then we need to extract it .
  • Next we need to open sketcher on that plane and we need to draw a lines and extrude them .
  • After exrtuding we observe a plane , then we need to go to part body and then we need to use thick surface so that the solid surface is formed .
  • Since the ribs are a different body we need to add to the main body so that we can use boolean commands and join them .after joining we need to give the fillets for the ribs .
  • And finally we need to do a draft analysis for these ribs .
  • Rules for creating a rib ------ Rib thickness at the tip = >=0.75
    Rib Draft = >=0.5 degree
    Rib radius(fillet) = 0.25 maximum
    Rib Thickness (w) = 0.4*t (where t is thickiness of the wall)
    Rib Root thickness = >=40% of wall thiskness
    Rib depth or height = <=5t (where t is thickiness of the wall)
    Rib spacing = 2t(where t is thickiness of the wall)

IMAGES SHOWING THE RIBS AND DRAFT ANALYSIS -

IMAGE SHOWING THE DRAFT ANALYSIS AND TOOLING AXIS

IMAGE SHOWING ,THE IMAGE OF A SKETCH AND SURFACE -

IMAGE SHOWING ,THE IMAGES OF RIBS -

IMAGE SHOWING THE RIB ROOT THICKNESS -

IMAGE SHOWING , DRAFT ANALYSIS OF THE RIBS -

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