Challenge

Week - 8 Mass Scaling

Aim: Use mass scaling to reduce the runtime of a model and ensure the stability of mass scaling. The hard limit on mass scaling is 8%

Procedure:

Implicit Analysis

1. Open the .k file in LS-Dyna.

2. Check the unit sytem used. Go to Model - Keyword Manger - Control - Units.

Kg - m - sec unit system is used.

3. Delete the existing Timestep card.

4. Check the simulation time. Go to Model - Keyword Manger - Control - Termination.

Simulation Runtime = 600 sec.

5. Save the Model and Run the simulation. Kill the run, ctrl + c and type quit.

Estimated total clock time is 40867 sec (11 hrs 21 mins).

6. Run the Simulation using previous time step card.

Estimated total clock time = 39627 sec (11 hrs)

Mass Percentage increase = 0 %

We have to use mass scaling to reduce the runtime of a model and ensure the stability of mass scaling.

To do this we have do to trial and error experiment with DT and TSSFAC parameters.

DTINIT: Initial time step size

TSSFAC: Scale factor for computed time step

DT2MS: Time step size for mass scaled solutions

Negative DT2MS: Mass is added to only those elements whose timestep would otherwise be less than TSSFAC x DTINIT

Positive DT2MS: Mass is added or taken away from elements so that the timestep of every element is the same.

I will be using Negative DT2MS method.

Trail 1:

TSSFAC: 0.8 and DT2MS: -2.500e-05

Estimated total clock time = 43189 sec (11 hrs 59 mins)

Mass Percentage increase = 0 %

Trail 2:

TSSFAC: 0.8 and DT2MS: -2.500e-03

Estimated total clock time = 845 sec (14 mins)

Mass Percentage increase = 5.6423E+04 %

Trail 3:

TSSFAC: 0.8 and DT2MS: -2.500e-04

Estimated total clock time = 8728 sec (2 hrs 25 mins)

Mass Percentage increase = 4.7600E+02 %

Trail 4:

TSSFAC: 0.8 and DT2MS: -1.020e-04

Estimated total clock time = 10695 sec (2 hrs 58 mins)

Mass Percentage increase = 7.47 %

Trail 5:

TSSFAC: 0.8 and DT2MS: -1.0289e-04

Estimated total clock time = 15904 sec (4 hrs 25 mins)

Mass Percentage increase = 7.999 %

Trail 6:

TSSFAC: 0.8 and DT2MS: -1.02899e-04

Estimated total clock time = 14578 sec (4 hrs 2 mins)

Mass Percentage increase = 8.005 %

Trail TSSFAC DT2MS Mass Percentage Increase Estimated Total Clock Time
1 0.8 -2.500e-05 0 % 43189 sec (11 hrs 59 mins)
2 0.8 -2.500e-03 56423 % 845 sec (14 mins)
3 0.8 -2.500e-04 476 % 8728 sec (2 hrs 25 mins)
4 0.8 -1.020e-04 7.47 % 10695 sec (2 hrs 58 mins)
5 0.8 -1.0289e-04 7.999 % 15904 sec (4 hrs 25 mins)
6 0.8 -1.02899e-04 8.005 % 14578 sec (4 hrs 2 mins)

Trial 5 is best suitable as per the hard limit of mass scaling (i.e 8%).

Histogram:

Note: all the DT2MS value are in negative. Only for representation it is shown in positive.

Implicit Analysis

Trail 1

1. Using Trial 5 .k file (TSSFAC: 0.8 and DT2MS: -1.0289e-04). Create CONTROL_IMPLICIT_GENERAL, CONTROL_IMPLICIT_SOLUTION, CONTROL_IMPLICIT_SOLVER & CONTROL_IMPLICIT_AUTO.

Go to Model - Keyword - Control.

2. Save the model and run the simulation.

Total clock time = 55 sec

Mass Percentage increase = 0 %

Trail 2

TSSFAC: 0.9 and DT2MS: -3.500e-05

Total clock time = 55 sec

Mass Percentage increase = 0 %

Comparison of Explicit run time Vs Implicit run time:

Trail D2TMS TSSFAC Implicit Runtime (Sec) Explicit Runtime (Sec)
1 -1.0289e-04 0.8 55 15904
2 -3.500e-05 0.9 55 39628
  1. In Implicit method there is no added mass and mass scaling ratio and the computational time is very less 55 seconds.
  2. The Factor DT2MS and TSSFAC don't affect Implicit Analysis as the Implicit analysis doesn't use a Physical Time Factor.

CONCLUSION:

  • The objective of mass scaling is achieved for the given model by varying the values of DT2MS and TSSFAC using the trial and error method.
  • By considering the hard limit on mass scaling being 8%, the optimized value of DT2MS = -1.0289E-4 and TSSFAC= 0.8 with the lowest possible runtime required to complete the simulation is 15904 sec (4 hrs 25 mins).
  • The values of DT2MS and TSSFAC do not affect the runtime required to complete the simulation for implicit analysis.
  • The Scale factor Don't affect the Stability of the Simulation it Affects the DT2MS To perform abrupt changes.
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