Week 8 - Challenge 6 - Core & Cavity Design
CORE AND CAVITY DESIGN OF SWITCH BEZEL
TOOLING AXIS CREATION AND SURFACE PARTIAL DRAFT ANALYSIS .
- CHECKED THE SURFACES WITH RESPECTIVE ALL THE AXIS AND EXTRACTED ONE FLAT SURFACE THROUGH WITH ALL THE SURFACES ARE SEEN WHEN PARTIAL DRAFT ANALYSIS IS DONE
- CREATED A POINT ON THE SURFACE
- CREATED A LINE NORMAL TO THE SURFACE EXTRACTED AND NAMED IT AS TOOLING AXIS
- WITH RESPECTIVE THE TOOLING AXIS CREATED PERFORMRD DRAFT ANALYSIS AND THE DRAFT ANALYSIS GOT JUSTIFIED
CLASS B SURFACE CREATION
- INTIALLY CHECKED THE B BY TAKING THE INPUTS FROM THE CLASS A SURFACE CREATED THE C SURFACE WHICH CONNECTS BETWEEN A AND B SURFACE AND BY USING EXTRACTION METHOD EXTRACTED AND OFFSETTED THE CLASS A SURFACE WITH 2.5 MM DOWNWARDS AND TRIMMED THOSE SURFACE TO ONBE PART AND APPLIED EDGE FILLET COMMAND
CLASS C SURFACE CREATION :
- BY TAKING THE INPUTS FROM THE CLASS A SURFACE CREATED A SURFACE WHICH CONNECTS CLASS A SURFACE AND B SURFACE BY USIND SWEEP COMMAND WITH REPECTIVE DRAFT DIRECTION AND WITH REFERENCE SURFACE DIRECTION OUTSIDE AND JOINED THEM USING 0.003 AS MERGING DISTANCE AND ALSO USED TRIM AND SPLIT COMMAND
- JOINED A AND C SURFACE AS ONE BODY AND TRIMED IT WITH THE B SURFACE TO FORM A CLOSED BODY WITH TRIM COMMAND
- CHECKED WITH INTERSECT AND BOUNDRY COMMAND
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FINAL DRAFT ANALYSIS PERFORMED DRAFT ANALYSIS ON THE FINAL PART AND ALL THE SURFACES ARE GETTING CLEARED WITH RESPECTIVE THE TOOLING AXIS 
PARTING LINE AND PARTING SURFACE CREATION
- CREATED A PLANE WITH NORMAL TO CURVE METHOD BY TAKING TOOLING AXIS AS REFERANCE AND THEN TRIMED THE A AND C SURFACE WITH B SURFACE WITH OTHER ALTERNATIVE AND CREATED A CLOSED SURFACE AND MADE THE SURFACE INTO TWO BY TRIM COMMAND AND NAMED THEM AS CORE AND CAVITY AND MADE THEM AS A SOLID BODY IN PART DESIGN
