Week 8 - Challenge 6 - Core & Cavity Design

AIM To route the Wiring harness on given car body back door and prepare flatten view drawing in CATIA V5. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses are made of thermoplastic or thermoset materials…

Aim : Route the wiring harness on given V-16 engine and prepare flatten view in CATIA. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required. 8+8 fuel injectors on the engine cylinders for both sides of…

INTRODUCTION The wiring harness flattening consists of assembly of geometrical bundle to form a flatten bundle to get the 2D drawing details. For the mechanical wiring harness, assembly of geometrical bundle is the main component. In the present project, the wiring harness for the following mentioned figure ASSIGN ELECTRICAL…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric…

INTRODUCTION TO WIRE HARNESS DEFINIG ELECTRIC PARAMETER FLOW CHART CONNECTOR DEFINATIONS IN CATIA V5 1)Deutsch DT06 – 08SA   THE CONNECTOR IS FIRST UPLOADED IN THE PART DESIGN WORKBENCH  WE DEFINE THE POINTS FOR CONNECTOR CONNECTION AND BUNDLE CONNECTION. THE AXIS SYSTEMS ARE PLACED ON THE CONNECTOR CONNECTION…

Aim :         To develop the car Backdoor(Tail gate) with the reference of given skin data as per engineering standared by using NX12 Back Door :          The Back door is typically hinged, but sometimes attached by other mechanisms such as tracks, in front of an opening…

OBJECTIVE:           1.Main objective of the project is to create the Roof Sheetmetal design in NX cad, and also designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are creating to build the strong roof.…

FENDER DESIGN:- Objective is to:- 1. Design Drip Area, 2. Design Sill Mount Area 3. Design Body Mount Area 4. Design Bumper Mount Region and A-pillar mount Region. INPUT FROM STYLING TEAM:- A Class Surface 1) Introduction: Fender is the US English term for the part of an automobile (vehivcle body) that frames a wheel well…

1) Introduction: Fender is the US English term for the part of an automobile (vehivcle body) that frames a wheel well (the fender underside) Its Primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. When vehicle is moving, tires pick up stones…

Section Modulus Section Modulus is a geometric property used to calculate the bending stresses in a structural member.   Mathematically,   It is defined as the ratio of the moment of inertia of a section about its centroidal axis and to the distance of the extreme layer from the neutral axis.   It is denoted by Z.   Z…

AIM : To design the hood of a car with the given input Outer panel and its dimensions. Hood Introduction : The hood (North American English) or bonnet (Commonwealth English) is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment or trunk (boot in Commonwealth English)…

    1. Write a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons. Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is…

1. Benchmark with presently available cars in the market for the following case. Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which…

* AIM To create a door interior part from the inputs of class A surface along with master section by following the design rules followed in tier 1 and OEM industries in catia v5 * SOFTWARE USED DASSAULT SYSTEMES CATIA V5 * OBJECTIVES Create a sketch by using Positioned sketch. All the sketches should be Iso-Constrained.…

4 Bar Quick Return Motion Mechanism: First we have to create the all parts of this mechanism and then assemble this.   * CONNECTING ROD :- * CIRCULAR SLIDER * RECTANGULAR SLIDER * SLOTTED LEVER * BASE CONSTRAINTS SKELETON REFERENCE ASSEMBLY OF QUICK RETURN MORTION MECHANISM 2 CV JOINT * PART 1…

DESIGNING METHODOLOGY:   IMPROVING THE CLASS A SURFACE we'll apply the sweep command using the "with reference to the surface" option and join the resulting edges with A surface using trim command. CLASS B SURFACE CREATION We need a thickness of 2.5mm for the A PILLAR so in order to create the class B surface we'll…

A detailed report explaining the draft analysis and the tooling axis creation 1.Check for any openings in the given model Door Applique by using BOUNDARY. In BOUNDARY > select edges - select the surface to create the boundary at the openings. 2.Create a point at the center of the surface by using Point…

Report- A) A detailed report should be done explaining the draft analysis and the tooling axis creation. Tooling axis creation- 1) By observing part or component we have to choose direction of drafting. while doing this we have to consider geomety of component. All holes, fillets, chamfer etc have to take in our consideration…

Report on Tooling axis creation and its purpose  A tooling axis is an axis which passes through the body of the part created in the mould.It defines the direction in which the cavity and core move to clamp and clear the part to be created.It can be either the x , y or z axis directions.It is decide by the designer…