Week 8 - Challenge 6 - Core & Cavity Design

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

Aim: To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective: The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-  …

Aim To Route the following harness layout in the Electrical workbench. Add protective covering on all branches   Software Used Catia V5   Introduction CATIA® is the world's engineering and design leading software for product 3D CAD design excellence.It is used to design, simulate, analyze, and manufacture…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Ans= 1. DEFINING P CLAMP GENERATING ENTRY, EXIT POINTS AND PLAINS Here the point is generated as shown above for one side [Entry]. Same method is used to generate point…

  AIM-  Define given connectors & connector clip as an Electrical Connector and add their necessary properties using Electrical Part design workbench in CATIA V5 OBJECTIVE- The objective of this project is to first, download the given files from TE.com then define them as an electrical connector or equipment and lastly…

  BUTTERFLY VALVE ASSEMBLY: After designing every component. we have created the final assembly model using SIEMENS NX CAD. MODEL VIEWS: FRONT VIEW           TOP VIEW           SIDE VIEW           ISOMETRIC VIEW        …

Aim : To create a CAD model of a side door trim panel from given class A surface . Objective:  a) Creation of side door trim panle from given class A surface . Apply thickness to it and use attachment features .  b) Creation of flanges and heat stakes from given master sections . c) Creation of dog house…

  DRAWING 1 Body 1 Body 2 Body 3 Body 4 Body 5 Assembly DRAWING 2 Body 1 Body 2 Body 3 Assembly

1] Master Section Master sections are the guides for design requirements that decide the component packaging after technical (Styling, Concept, or Class-A) surfaces. Creating this master section should need 5 to 6 years of experience. This helps you to decide the feasibility, clearance, packaging, and fixation strategy…

AIM: Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering the…

Week 9 - Attachment Feature Creation (Dog House) - Challenge 2 OBJECTIVES: To create the class B and class C surfaces from the given class A surface To form a solid geometry by combining all the surfaces To create a dog house for the solid part whilst following the design rules To perform draft analysis on the class A…

AIM:-- To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.    To be able to create solid from the given…

1. CREATING TOOLING AXIS -                       The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the…

BUMPER DESIGN :- Aim- Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    Class A Surface- Class A Surface…

Week 8 - Challenge 3 - Coin Holder Design AIM       Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the…

OBJECTIVE:-  The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION:-  The control panel bezel is the frame part of the window switch that holds its switch covers and buttons into place.…

AIM:  to make a model from the provided class-A surface. INTRODUCTION: CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surface and the outer most surface. CLASS-B SURFACE: a surface below a certain thickness from the class-A…

Aim:      To design the Back door (Tail gate) of a car from the styling surface provided using NX CAD. The ultimate aim is to design the Back Door by following the Industrial Standards.   Backdoor Introduction: A back door is a BIW component found in all Automotive car generally used for opening and closing of the so called…

OBJECTIVE:           1. Main objective of the project is to create the Roof Sheetmetal design in NX cad, and also                    designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof …

REPORT - FENDER DESIGN   OBJECTIVE - Design a Fender Model with the necessary mounting with a given class A surafce. FENDER - Fender is part of an automobile (vehicle body)that frames a wheel well.its primary purpose is to to prevent sand,mud,rocks, liquid,and other road spray from being throw into…

Objective: To examine the given fender design to verify if the wheel arch of the fender meets the European Standards Fender is part of an automobile (vehicle body)that frames a wheel well. its primary purpose is to to prevent sand,mud,rocks, liquid,and other road spray from being throw into air by the rotating tire.  …

AIM: Section modulus calculation and optimization OBJECTIVE: Use section of the Hood and calculate the section modulus. Vary the section in such a way that new section is an improved version of previous section. THEORY:  It is a way of quantifying a cross-section of a given geometry.  It is directly proportional…

AIM: To Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of Hood inner panel, outer panel, latch, hinge, and the reinforcements. INTRODUCTION HOOD  The term car hood is a North American…

1. Write a one-pager about Under-Body Coating and its purpose Underbody coating is provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. The…

What is benchmark? Benchmark is the systematic comparison of the features or facilities that one will get. Benchmarking involves a structured comparison between similar products,services or processes on some dimensions of performance. For example, it can be used to compare the availability and delivery of features in a…