Challenge

Week 8 - Challenge 6 - Core & Cavity Design

Tooling Axis:

The direction in which the mold or core and cavity open is the tooling axis.

creating tooling axis:

Sketch:1.

  • Create a point for using extraction of the surface.
  • Then create an axis coordinating system.
  • Then create an intersection of the surface.
  • create a line for the given intersection.
  • finally generate Bisecting line.

Sketch:2.

  • Then create an intersection in Y using an axis coordinating system.
  • create a line for the given intersection.
  • create a line for using a point to use dimension in 3° of the angle.

Bisecting line:

  • Bisecting line equally distanced between two lines.
  • sketch 1 & 2, point used to generate a bisecting line.
  • this line is the tooling axis.

Draft Analysis:

  • Analysis of the draft angle of the completed solid model.
  • I am using this command to check the possibility of the draft angle for tooling direction.
  • The green color in the correct body or possible side.
  • Blue is between the 0 to 3° angle.
  • Red is a negative angle not possible.
  • This draft analysis uses the tooling direction to analyze all the angles of the solid surface.

View:

Isometric View:

Front View:

Side View:

Top View:

Core and Cavity Block:

A core is a projection of part and a cavity is a deprojection of the body.

Core:

  • First Extrapolate the class A surface and Trim Class A and Class C surfaces.
  • Then create the sketch for generating a core block to exit and extrude the rectangular sketch.
  • Trim the core surface and Fill the surface.
  • Next, generate the solid body using a Closed surface.

Cavity:

  • First Trim Class B and Class C surfaces.
  • Then create the sketch for generating a core block to exit and extrude the rectangular sketch.
  • Trim the Cavity surface and Fill the surface.
  • Next, develop the solid body using a Closed surface.

Core and Cavity Blocks:

View:

Isometric View:

Front View:

Side View:

Top View:

Parting Surface:

  • once the component is filled it opens the surface and you see the contact surface of the core and cavity is a parting surface.
  • Always have the parting surface on the B side the biggest projection outline of the part.
  • Trim Class B and Class C surface to develop the parting surface.

Parting Line:

  • The parting line is the area in which the parting surface and the component meet.
  • It's the junction between the core and half and the cavity half of the parting surface.
  • Intersection to class ba and class B surface to develop the parting line.

Tree management:

Manage proper tree structure

  • surface geometrical set
  • closed body geometrical set
  • draft analyze a geometrical set
  • publication geometrical set

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