Week 8 - Challenge 6 - Core & Cavity Design

ASSEMBLY WORKBENCH AIM: To create assemblies for the given model drawings in the assembly workbench and to make use of the drafting tools to create 2D drawings of the individual part bodies and their assemblies. (A) ASSEMBLY 1 (QUICK RETURN MECHANISM): The given 2D diagrams of the components of Quick Return Mechanism…

A-PILLAR DESIGN WITH MASTER SECTION: AIM: To design "A-PILLAR" solid model using the given Class A surface and Master section, and then create the Dog House with ribs following the design rules. GIVEN INPUTS: The Class A surface of A-Pillar and its Master Section are given as inputs for design of Class B and C surfaces.…

DESIGN OF DOOR TRIM LOWER WITH HEAT STAKES AND LOCATORS: AIM: To create the Door Trim Lower Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle, Create the Heat Stakes and the Locators considering the design rules mentioned in the video…

DOG HOUSE DESIGN: AIM: To create the Door Trim Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle, Create the Dog House for the Door Trim considering the design rules mentioned in the video and to perform the Draft Analysis on the solid model…

RIBS & SCREW BOSS DESIGN: AIM: To create the Drill Handle Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle, Create the Ribs and Screw boss for the Drill Handle considering the design rules mentioned in the video and to perform the Draft…

CORE & CAVITY DESIGN - SWITCH BEZEL: AIM: To create the Core and Cavity Blocks for the designed Switch Bezel component. GIVEN CLASS A SURFACE: The Class A Surface is quality checked for any open profiles in the geometry using the 'Boundary' command. If there are any open profiles found in the Class A, they are joined using…

BUMPER DESIGN: AIM: To create the Bumper Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle and to perform the Draft Analysis on the solid model at the end. The thickness of the component to be taken is 3mm. GIVEN CLASS A SURFACE: The Class A surface…

COIN HOLDER DESIGN: AIM: To create the Coin Holder Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle and to perform the Draft Analysis on the solid model at the end. The Thickness of the component is to be taken as 2.5mm. GIVEN CLASS A SURFACE:…

SWITCH BEZEL DESIGN AIM: To create the Switch Bezel Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle and to perform the Draft Analysis on the solid model at the end. The Thickness of the component is to be taken as 2.5mm. GIVEN CLASS A SURFACE:…

BASE BRACKET DESIGN AIM: To create the Base Bracket Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle and to perform the Draft Analysis on the solid model at the end.  GIVEN CLASS A SURFACE: SCREENSHOTS OF EXPANDED TREE STRUCTURE:   …