Week 8 - Challenge 5 - Core & Cavity Design

Section Modulus: The section modulus (S) is geometry property of the cross section used for designing beams and flexural members. It does not represent anything physically.  Formula of section Modulus: It may be defined as the ratio of total moment resisted by the section to the stress in the extreme fibre which…

FENDER DESIGN-SHEET METAL Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Some are metallic, while others are high-quality plastic builds, such as ABS. The fender is an essential part of the car, playing a role in protecting the…

Aim: To observe and identify whether the Wheel Arch Gap [L] clears the norms of European NCAP regulation. i.e L>= 10mm. Analysis: POINT 1    POINT 2 POINT 3 POINT 4 POINT 5 POINTS   GAP VALUE in mm     [L]  >= 10mm           RESULT 1 10.000 PASS 2 9.9490…

Aim: Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters. The hood or bonnet is a hinged cover over the engine of motor vehicles that allows access to the engine compartment, or trunk for maintenance and repair. The inner panel…

UNDER-BODY COATING: The process of applying chemical coating to the under carriage of the vehicle is Under-body coating. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically…

Benchmarking: It is a process which involves structured comparison between similar products, process and services on some parameters of performance. I would recommend Mr. D.S. Pughazhyendhi to Segment J (SUV-Compact) Cars which would satisfy most of his needs, especially taking his budget,  travel and safety into…

Generation of Class-C surface. Class B Surface is generated by offsetting the Class A surface to the required thickness [2.5mm] and extrapolating it to make the trim easier.  Class C Surface is generated by extracting the boundary line of Class A Door Applique using Boundary Tool  available…

Electrically component is defined in Electrical Part Workbench [EPW] Harness is generated using Electrical Harness Assembly and Electrical Harness Installation Workbenches and final component is shown below with its tree structure. //The connecters are snapped to the Back Door using snap option and manual orientation using…

1. Defining all connecters  STEPS FOR HARNESS ROUTING. Next step is defining all the connectors and Bundles in Electrical Part Design [EPD] using points and Axis for connector. Generate branches according to the dimensions given in the question and save it as CATPart.  Import Branch file into the product file…

Downloading all the components required for the challenge. Namely, DT06-4S DT06-6S DT06-2S DT06-08SA STEPS FOR HARNESS ROUTING. Next step is defining all the connectors and Bundles in Electrical Part Design [EPD] using points and Axis for connector. Generate branches according to the dimensions given in the question and…

0.// Download all the CAD data and routing mapping data. // ///NOTE: No Bundle warning has occured in any features. Bundle Check dialog box has been attached for verification at bottom of the report. /// 1.Defining all the connectors in Electrical Part Design [EPD] using point and Axis. DEFINING THE COMPONENT AS CONNECTOR…

Downloading all the components required for the challenge. Namely, DT06-4S DT06-6S DT06-2S DT06-08SA STEPS FOR HARNESS ROUTING. Next step is defining all the connectors and Bundles in Electrical Part Design [EPD] using points and Axis for connector. Generate branches according to the dimensions given in the question and…

1. DEFINING P CLAMP GENERATING ENTRY, EXIT POINTS AND PLAINS Here the point is generated as shown above for one side [Entry]. Same method is used to generate point on the other side [Exit] and planes are generated on both the points including Base plane as shown below.  DEFINING P-CLAMP AS SUPPORT   "Define Support…

1.DEFINING ELECTRICAL COMPONENT To define the connecter and equipment the specific Toolbox Icon available in Electrical Part Design Workbench used as shown below.  In this Electrical Part Design [EPD] workbench the Electrical Harness assembly component gets defined as electrical components.  2.CREATION OF POINTS…

QUICK RETURN MECHANISM ASSEMBLY MODEL 1 SKETCH SOLVING STATUS AND SOLID BODY OF PART 1 SKETCH SOLVING STATUS AND SOLID BODY OF PART 2 SKETCH SOLVING STATUS AND SOLID BODY OF PART 3 SKETCH SOLVING STATUS AND SOLID BODY OF PART 4 SKETCH SOLVING STATUS AND SOLID BODY OF PART 5 QRM ASSEMBLY MODEL 1 USING ASSSEMBLY WORKBENCH…

TREE STRUCTURE OF B-PILLAR               FINAL COMPONENT WITH ENGINEERING FEATURES VIEWS FRONT SIDE TOP ISO CREATION OF CLASS B AND C SURFACE At first, flange at both ends is created using Joint operation with Class A surface keeping the master section as reference…

TREE STRUCTURE        DOOR APPLIQUE WITH ENGINEERING FEATURES FRONT SIDE TOP ISO DOOR APPLIQUE WITH DOOR ATTACHMENT FEATURE CUM CLEARANCES IMAGES      GENERATION OF TOOLING AXIS TOOLING AXIS: It is an Axis which indicates the direction in which the mould/cavity opens.…

TREE STRUCTURE OF THE COIN HOLDER WITH RIBS/SCREW BOSS/DOG HOUSE          COINHOLDER VIEWS FRONT SIDE TOP ISO DESIGN AND DRAFT ANALYSIS REPORT OF COIN HOLDER USING CATIA V-5 OBJECTIVE: To design the Coin Holder with B-side features [Ribs, Dog House, Screw Boss] using Surface and Part Workbench and generate Drafting Analysis…

 TREE STRUCTURE OF COIN HOLDER WITH RIBS     VIEWS OF COIN HOLDER_RIB FRONT SIDE TOP ISO DESIGN AND DRAFT ANALYSIS REPORT OF COIN HOLDER USING CATIA V-5 OBJECTIVE: To design the Coin Holder using Surface Workbench and generate Drafting Analysis Report on the Class A and C using CATIA-V5. DRAFT: When…

CORE AND CAVITY DESIGN OF SWITCH BEZEL TREE STRUCTURE OF SWITCH BEZEL         VIEWS OF CORE AND CAVITY DESIGN FRONT SIDE TOP ISO DESIGN AND DRAFT ANALYSIS REPORT OF SWITCH BEZEL USING CATIA V-5 OBJECTIVE: To design the Switch Bezel using Surface Workbench and generate Drafting Analysis Report on the Class A and C using…

TREE STRUCTURE OF DOOR ARM REST     DRAFT ANALYSIS OF SOLID PART DOOR ARM REST AND VIEWS DRAFT ANALYSIS OF MAIN TOOLING AXIS 1 FRONT  SIDE TOP ISO DRAFT ANALYSIS OF MAIN TOOLING AXIS 2 FRONT  SIDE TOP ISO DESIGN AND DRAFT ANALYSIS REPORT OF DOOR ARM REST USING CATIA V-5 OBJECTIVE: To design the…

TREE STRUCTURE OF COIN HOLDER     DRAFT ANALYSIS OF SOLID COIN HOLDER AND VIEWS FRONT SIDE TOP ISO   DESIGN AND DRAFT ANALYSIS REPORT OF COIN HOLDER USING CATIA V-5 OBJECTIVE: To design the Coin Holder using Surface Workbench and generate Drafting Analysis Report on the Class A and C using CATIA-V5. DRAFT: When…

TREE STRUCTURE   VIEWS OF DRAFT ANALYSIS OF SOLID PART SWITCH BEZEL   FRONT SIDE TOP ISO DESIGN AND DRAFT ANALYSIS REPORT OF SWITCH BEZEL USING CATIA V-5 OBJECTIVE: To design the Switch Bezel using Surface Workbench and generate Drafting Analysis Report on the Class A and C using CATIA-V5. DRAFT: When…

DESIGN OF BASE BRACKET USING CATIA-V5 TREE STRUCTURE DRAFT ANALYSIS OF CLASS-A SURFACE VIEWS FRONT SIDE TOP ISO DRAFT ANALYSIS OF FINAL PLASTIC COMPONENT  PART BODY USING CLOSED SURFACE FEATURE  PART BODY DRAFT ANALYSIS AND VIEWS FRONT SIDE TOP ISO    

TREE STRUCTURE DRAFT ANALYSIS 1. WHEN DRAFT [D] = 3mm.  2. WHEN DRAFT [D] = 10mm. FRONT SIDE TOP ISO                                                              …

ASSEMBLY OF AMERICAN CHOPPER FRONT VIEW SIDE VIEW TOP VIEW CAMERA VIEW ISOMETRIC VIEW RENDER IMAGES        

RADAR MAST FRONT VIEW SIDE VIEW ISOMETRIC VIEW ASSEMBLY OF PREDATOR YACHT FRONT VIEW SIDE VIEW ISOMETRIC VIEW CAMERA VIEW RENDERS