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CORE-CAVITY DESIGN OF SWITCH BEZEL

AIM : Creating the Core and Cavity blocks for the Switch Bezel Design.                                     PROCEDURE FOR CREATING CORE :  STEP 1: Extract Boundary from A class. STEP 2: Extrapolate the boundary. STEP…

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    Read more Projects by Suleman Ansari (40)

    Simulation of a backward facing step in OpenFOAM

    Objective:

    AIM: Simulate an incompressible-laminar-viscous flow through the backward facing step geometry.  perform transient simulation; choose a solver based on the described physics of the flow in problem statement.  Explaining simulation process and way of setting up the problem statement in openFOAM and also, explain…

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    16 Nov 2021 08:11 AM IST

    • CFD
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    DESIGN OF BACK DOOR USING NX

    Objective:

    AIM : To design a BIW of Back Door from the given Class A Surfacing. The Inner Panel is designed and assembled with Hinge Reinforcements, Gas Stay Reinforcements , Wiper Motor Reinforcements and Latch Reinforcements.                             …

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    16 Nov 2021 08:10 AM IST

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    ROOF DESIGN USING NX CAD

    Objective:

    AIM : To Design Roof, Bow Roof Rail, Central Reinforcement and Calculations.                                           OBJECTIVES : Designing the roof from the given styling surface with Front and Rear roof rails. Creating…

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    16 Nov 2021 08:09 AM IST

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    Simulation of a 1D Super-sonic nozzle flow simulation using MacCormack Method

    Objective:

    AIM: Simulation of a 1D Supersonic nozzle flow using MacCormack Method for conservative form and non-conservative form. THEORY: The objective of project is to solve 1D Super-sonic nozzle flow using numerical method.The numerical method which is used is MacCormack Method which is an explicit finite difference technique…

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    02 Nov 2021 01:27 PM IST

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      Solving the steady and unsteady 2D heat conduction problem

      Objective:

      AIM: The aim of this project is to solve steady and unsteady 2D heat conduction equation. THEORY: The heat conduction equation is a partial differential equation that describes the distribution of heat (or the temperature field) in a given body over time. Assumption & Boundary conditions to solve the steady and…

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      02 Nov 2021 01:26 PM IST

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        DERIVING 4th ORDER APPROXIMATION OF 2nd ORDER DERIVATIVE USING TAYLOT TABLE METHOD

        Objective:

        AIM : To derive the following 4th order approximations scheme of the second order derivative: OBJECTIVE :  -To write a program in MATLAB to evaluate the second order derivative of the analytical function, i.e. `f(x) = e^x × cos.x` and comparing it with the 3 numerical approximations.-Plot, compare…

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        06 Oct 2021 12:27 PM IST

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        FENDER'S MOUNTING AREA DESIGN

        Objective:

        AIM : Creating Drip Area, Bumper Mount, Sill mount, A-Pillar mount and Baffle mount designs on Fender. THEORY : FENDER The fender is the car body part that frames the wheel. Its purpose is to prevent sand, dirt, rocks, and other road spray from being thrown into the air by the rotating tire and close the engine component.…

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        16 Aug 2021 04:30 PM IST

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          HOOD DESIGN

          Objective:

          AIM : Designing of car’s hood and assembly of latch and hinges on hood.                                                                THEORY : HOOD A car…

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          04 Aug 2021 08:15 AM IST

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          FINAL PROJECT - CAR'S SIDE DOOR TRIM

          Objective:

            AIM : Creating Car’s Side Door Trim with Engineering Features.                           THEORY & TERMS : A car door is a type of door, typically hinged or attached by other mechanisms  in front of an opening which is used for entering…

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          30 Jun 2021 03:30 PM IST

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          Assembly Workbench

          Objective:

          QUICK RETURN MECHANISMQuick return mechanism is used where the rotary inputs is provided to get the reciprocating motion as the output. They were achieved by constraining the relative motion of the links as per the requirement. Quick return mechanism enables the quicker retraction of the reciprocating link or the output…

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          18 Jun 2021 08:31 PM IST

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          PROJECT 2 - MASTER SECTION DEVELOPMENT ON PILLAR

          Objective:

          AIM : Developing Master Section on Car's Central Pillar with Engineering Fearures.                                         THEORY : Pillars are the vertical or nearly vertical supports of a car's window area designated…

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          16 Jun 2021 06:30 AM IST

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            PROJECT 1- DOOR APPLIQUE DESIGN WITH ENGINEERING FEATURE

            Objective:

            AIM : Creating Locators and Heat Stakes for the Door Applique.  THEORY : Locators : Locators are the attachment in the plastic component which guide the component to get fitted into other surfaces going through clearance holes, there are mainly four and two way locators. 4-way mean you prevent movement at 2 axis (+X,…

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            03 Jun 2021 03:45 PM IST

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              SCREW BOSS AND DOGHOUSE ON CENTER CONSOLE COIN HOLDER

              Objective:

              AIM : Creating Screw Boss and Doghouse on Centre Console Coin Holder.                                                   General Guidelines for Bosses:   Draft  - 0.5 degrees on walls…

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              28 May 2021 05:49 PM IST

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                CREATING RIBS ON COIN HOLDER

                Objective:

                AIM : Create the rib for the Centre console coin holder                                            THEORY : When should Ribs be added? Ribs play the most valuable supporting role in many plastics applications.…

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                26 May 2021 11:30 AM IST

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                  CORE-CAVITY DESIGN OF SWITCH BEZEL

                  Objective:

                  AIM : Creating the Core and Cavity blocks for the Switch Bezel Design.                                     PROCEDURE FOR CREATING CORE :  STEP 1: Extract Boundary from A class. STEP 2: Extrapolate the boundary. STEP…

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                  25 May 2021 12:38 PM IST

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                    CENTER CONSOLE COIN HOLDER

                    Objective:

                    AIM: Creating the Center Console Coin Holder design through the given Class-A surface of 2.5 mm thickness with the tooling axis meeting the requirements of the draft angle and at the end performing the Draft analysis on the model.                        …

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                    23 May 2021 04:27 PM IST

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                    DOOR ARM REST

                    Objective:

                    AIM: Creating the Door Arm Rest component through the given Class-A surface of 2.5 mm thickness with the tooling axis meeting the requirements of the draft angle and at the end performing the Draft analysis on the model.                              …

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                    21 May 2021 11:46 AM IST

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                    SWITCH BEZEL DESIGN

                    Objective:

                    Automotive Plastic Design using CATIA V5 Week 8 - Switch Bezel Design & Draft Analysis - Challenge 3 AIM: Creating the Switch Bezel Plastic component through the given Class-A surface of 2.5 mm thickness with the tooling axis meeting the requirements of the draft angle and at the end performing the Draft analysis on…

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                    21 May 2021 11:42 AM IST

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                    Week 8 - Challenge 2 - Base Bracket Design

                    Objective:

                    Automotive Plastic Design using CATIA V5 Week 8 - Base Bracket Draft Analysis & Design - Challenge 2 AIM: Creating the Base Bracket Plastic component through the given Class-A surface with, the tooling axis for the given Class-A Surface and meeting the requirements of the draft angle and at the end perform the Draft analysis…

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                    10 May 2021 07:05 AM IST

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                    Week 8 - Challenge 1 - Draft Analysis on a Fan Cover

                    Objective:

                    #Automotive Plastic Design using CATIA V5 Week 8 - Draft Analysis on a Fan Cover - Challenge 1 AIM: Creating the tooling axis for the Fan cover model with suitable draft angle and performing the Draft analysis on the model. PROCEDURE:  STEP 1: Ensure there is no gap between the two neighbouring surfaces. Operations>Boundary>definition>select…

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                    10 May 2021 07:05 AM IST

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                    MATLAB- Parsing NASA thermodynamic data

                    Objective:

                    OBJECTIVE :   Finding all fourteen coefficients of each species. Calculating the Specific Heat, Enthalpy and Entropy for all the species of thermodynamic data. Calculating Molecular masses of each species. Plotting Specific Heat, Enthalpy and Entropy versus temperature for each species.   THEORY:  File…

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                    23 Mar 2021 05:23 AM IST

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                    SIMULINK [BAJA ATV Simulation]

                    Objective:

                                                                                                           Simulink for…

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                    23 Mar 2021 05:21 AM IST

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                      Week 4.1 - Genetic Algorithm

                      Objective:

                      OBJECTIVE : Writing a MATLAB code to optimise  the stalagmite function and find the global maxima of the function.   THEORY: The genetic algorithm is inspired by the process that drives biological evolution. The process of evolution starts with the selection of fittest individuals from a population. Then they…

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                      17 Mar 2021 01:48 PM IST

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                      Project - 1 - [CAR’S SIDE DOOR PLASTIC MODEL]

                      Objective:

                      #PROJECT 1 - CAR’S SIDE DOOR PLASTIC MODEL AIM: 2D Mesh on Car’s side door and Assigning Thickness. ABSTRACT : A car door is a type of door, typically hinged or attached by other mechanisms  in front of an opening which is used for entering and exiting a vehicle. These doors can be opened manually, or…

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                      10 Mar 2021 04:17 AM IST

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                        Week 3 - Solving second order ODEs

                        Objective:

                        AIM : To write a program to simulate simple pendulum motion.   OBJECTIVES : Writing a program to simulate simple pendulum motion with damping using Length of the string : L = 1 metre, Mass of the Pendulum : m = 1 kg, Damping Coefficient : b = 0.05, Gravity : g = 9.81 m/s square. Motion between 0-20 sec, for angular…

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                        08 Mar 2021 03:50 PM IST

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                          Crash worthiness Project 3 - Roof Crash Simulation

                          Objective:

                          AIM: To perform the crash on the roof of the car with an impactor and analysis where stresses are working on it. OBJECTIVES: Roof Crush - BIW (1). Transforming the Impactor. A 180° rotation about the global z-axis with the point opposite to C as base point  A 5° rotation about the axis through axis AB A 25°…

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                          03 Mar 2021 10:21 AM IST

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                            Crash worthiness Project 2 -Side Pole Crash Simulation

                            Objective:

                            Crashworthiness Analysis using HyperMesh and Radioss #Project 2 - Side Body Crash Simulation Challenge AIM: To perform the crash on the Side body of the car to a pole and analysis where stresses are working on it. OBJECTIVES: Side Body-BIW Checking the unit system and either following [Mg mm s] or [Kg mm ms]. Creating…

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                            22 Feb 2021 01:39 PM IST

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                              Crash worthiness Project 1 - Frontal Crash Simulation

                              Objective:

                              Crashworthiness Analysis using HyperMesh and Radioss #Project 1 - Frontal Crash Simulation Challenge AIM: To perform the crash on the frontal section of the car with wall and analysis where stresses are working on it. OBJECTIVES: Frontal crash-BIW Checking the unit system and either following [Mg mm s] or [Kg mm ms]. Creating…

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                              22 Feb 2021 11:02 AM IST

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                                Assignment 5-RADIOSS Interfaces & Study of Effect of Notches Challenge

                                Objective:

                                Crashworthiness Analysis using HyperMesh and Radioss #Assignment 5-RADIOSS Interfaces & Study of Effect of Notches Challenge AIM: Creating mesh for bumper assembly, simulating and analysis of crash tube model.   OBJECTIVES: Bumper Assembly (1). Creating mesh for Bumper Assembly and connecting the whole component…

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                                16 Feb 2021 12:25 PM IST

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                                Assignment 4-RADIOSS Material Laws Challenge

                                Objective:

                                Crashworthiness Analysis using HyperMesh and Radioss #Assignment 4-RADIOSS Material Laws Challenge   AIM: Changing materials Laws and observing 7 different cases, their animations and other parameters.   OBJECTIVES: Johnson Cook Materials (1). Running the model as it is given in challenge, observing simulation,…

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                                15 Feb 2021 05:25 AM IST

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                                Assignment 3-2D Element Formulation Challenge

                                Objective:

                                Crashworthiness Analysis using HyperMesh and Radioss #Assignment 3-2D Element Formulation Challenge AIM: Comparison of results with base simulation and improved shell element properties    OBJECTIVES:  (1). Changing the runtime to 55 ms. of crash beam file. (2). Changing the number of animation steps during…

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                                12 Feb 2021 07:00 AM IST

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                                Assignment 2-RADIOSS Engine File Editing & 3D Meshing Challenge

                                Objective:

                                Crashworthiness Analysis using HyperMesh and Radioss #Assignment 2 - RADIOSS Engine File Editing & 3D Meshing Challenge AIM: Engine File Calculation, Editing & 3D Meshing  OBJECTIVES:  (1). To calculate parameters from given Engine input file. Checking the material properties of the rail component and calculating the speed…

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                                10 Feb 2021 01:57 PM IST

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                                Assignment 1-2D Meshing Challenge

                                Objective:

                                Crashworthiness Analysis Using Hypermesh and Radioss #Challenge - Assignment 1 - 2D Meshing AIM: 2D Meshing and Assigning Thickness OBJECTIVES: Carrying out the geometry cleanup operation, Midsurface, 2D Meshing, assigning thickness by creating a generic property on the given 3 files. (1). Practice (Part 1) (2). Mounting…

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                                09 Feb 2021 08:12 AM IST

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                                  Project 2- 2 D MESH OF REAR WHEEL PANEL

                                  Objective:

                                  #PROJECT 2 REAR WHEEL PANEL  AIM : 2D Mesh of Rear Wheel Panel Body and Assigning Thickness. ABSTRACT : The back wheel panel compartment is most often located at the trunk or rear of the vehicle. Trunk of a car is the vehicle's main storage or cargo compartment, often a hatch at the rear of the vehicle. OBJECTIVES…

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                                  23 Jan 2021 03:47 AM IST

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                                    Week 11-Challenge [MORPHING CAR'S SIDE BODY TO DESIRED SHAPE AND WRITING MACRO]

                                    Objective:

                                    #WEEK 11 CHALLENGE OBJECTIVE: To give the side body component to desired shape as shown in images above and writing a Macro for the same. PROCEDURE: STEP 1: Import the given side boody .HM file to Hyperworks and we can see the FE  STEP 2: Extracting the surface from FE *Geom>surface>FE>select elements>displayed>create…

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                                    13 Jan 2021 07:35 AM IST

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                                      Week 10-Challenge [BATCH MESH-COMPONENTS OF HOOD AND FENDER]

                                      Objective:

                                      #WEEK 10 CHALLENGE AIM: To Batch mesh the components of hood and fender. OBJECTIVES: (1).Batch mesh components of hood-inner body,outer body,two hinges and latch. (2).Batch mesh Fender component.   IMPORTANT INSTRUCTIONS/COMMANDS: A). Setting up criteria file settings as per given data. B). Setting up parameters file…

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                                      13 Jan 2021 07:01 AM IST

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                                      Week 7-Challenge [OBTAINING MANUAL MID SURFACE OF COMPONENTS AND 2D MESH]

                                      Objective:

                                      #WEEK 07 CHALLENGE AIM: To Generate manual mid surface and 2D mesh.  ABSTRACT : A back door of a car is a hinged board of door at the rear of the vehicle that can be moved up and down during loading and unloading of logistics. It is also called a tailboard. OBJECTIVES:Generating manual mid surface and 2D mesh after…

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                                      13 Jan 2021 06:26 AM IST

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                                        Week 6- Challenge [CLEANING UP GEOMETRY AND GENERATING 2D MESH, QUALITY CHECK]

                                        Objective:

                                        #WEEK 6 CHALLENGE AIM: To clean up geometry and mesh the Hood or its components.   ABSTRACT : The Hood is the hinged cover over the engine of motor vehicles. It gives a good look and style to the car. Hood can open to allow access to the engine components, radiator etc for maintenance and repair. Hood is generally…

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                                        13 Jan 2021 06:01 AM IST

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                                        Week 8-Challenge [OBTAINING 3D TETRAMESH ON COMPONENTS WITH DIFFERENT METHODS]

                                        Objective:

                                        WEEK 8 CHALLENGE AIM: To obtain 3D tetramesh in components with different methods. OBJECTIVES:  (1). 3D Tetramesh of the components Hub and Cover Housing by conversion of 2D tria elements into tetrahedral elements by using tetramesh panel. Element minimum size   -2mm Element maximum size  -7mm Target element…

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                                        13 Jan 2021 05:59 AM IST

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                                          Week 9-Challenge [MESH COMPONENTS AND CREATE CONNECTORS TO ALL PARTS]

                                          Objective:

                                          #WEEK 8 CHALLENGE AIM: To mesh the components and create connectors to all parts. OBJECTIVES: (1). Mesh and create Seam-Quad(angled+capped=L) collector to Right Rail 2 andFront truss 1. (2). Mesh  and create Quad Elements collector on Left Rail 2 and Front Truss 1. (3). Mesh and create Spot Weld collectors on Front…

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                                          13 Jan 2021 05:58 AM IST

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