Challenge

Week 8 - Challenge 4 - Coin Holder Design

REPORT

ABSTRACT: In this project I tried to design and replicate a complex model of a coin holder. I tried to replicate it with the help of creation of multiple surfaces. My ultimate goal in this project is to create a replica of a coin holder and analysis the design by using draft analysis method.

INTRODUCTION: In the initiation of this challenge I am provided with the CLASS A surface of the coin holder. After that I analze it and selected the target spot for the creation of tooling axis. I selected a base spot which open from one side and surrounded by three angled walls. I analyze and measure every critical spot and created the tooling axis for the draft analysis. After that I created several references to achieve my objective.

METHODOLOGY: The approach to achieve my final goal is started with creation of tooling axis that I created by intersecting the CLASS A surface from YZ plane.

After that I shifted to other important phase of creating CLASS B SURFACE. In creation of Class B surface I started with extracting the important faces from CLASS A SURFACE. Then I untrimed every extracted surface and at last extrapolate everything for easiness in trimming. Then I trimmed every extrapolated surface to obtain the required one. At last step I give fillet to the sharp edges.

Then my final step is to create the CLASS C surface by using the SWEEP command. For this I used CLASS A surface and achieved the result is as:-

RESULTS:

The first result which I achieved is by integration of CLASS A and CLASS B and CLASS C surfaces and the final result in surfacing is obtained is as \

After that I shifted my workbench and gave close surface command in part work bench. The solid surface which I received from that is

OBSERVATION:

The result that I obtained is mentioned above and after that I put the obtained result in under the analysis. The analysis process is known as the draft analysis.

  • DRAFT ANALYSIS OF COMBINED SURFACES

  • DRAFT ANALYSIS OF SOLID SURFACES

THE FINAL OBTAINED RESULT IS THE DRAFT ANGLE AND THE DRAFT ANGLE FOR DESIGNED COIN HOLDER IS 2.66 DEGREES.

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