Week 8 - Challenge 4 - Bumper

Aim To Route the Wiring harness on given Tail Gate and Prepare flatten view drawing in CATIA V5.   Introduction Wiring Harness A wiring harness, also known as a cable harness or wiring loom, is a collection of wires, connectors, and other electrical components assembled together to form a complete electrical system. It…

Aim To Route the Wiring harness on given Engine and Prepare flatten view drawing in CATIA V5.     Introduction Wiring Harness A wiring harness, also known as a cable harness or wiring loom, is a collection of wires, connectors, and other electrical components assembled together to form a complete electrical…

 Aim      To Flatten the harness assembly and place the flattened view on drawing sheet. By bundles with protective coverings has different visuals on drawing view.    Procedure Step 1: Define the Mechanical Connectors Electrically.  Creation of connector connection point and Connector…

Aim Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add annotation to all connectors. Check for the bundle warning. Generate CAT.part of harness assembly and convert is in. igs…

Aim Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end).  Download connector…

Aim To define P Clamp cad data as Electrical support using Electrical Part Design Workbench with all the necessary properties. P clamp To define Back Shell cad data as Electrical support using Electrical Part Design Workbench with all the necessary properties. Tyco 1738312-1  https://www.te.com/usa-en/product-1738312-1.html…

Aim To define the following connectors & Connector clip cad data from given link as Electrical Connector using Electrical Part design Workbench with all the necessary properties to Connectors & Clip.  Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

Aim      To develop a Door Trim panel CAD model considering following inputs as like in OEM and tier1 companies.  Class A surface  Nominal thickness : Refer master sections  Attachment strategy : Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower…

QUICK RETURN MECHANISM BODY 1 BODY 2 BODY 3 BODY 4 BODY 5 ASSEMBLY QUICK RETURN MECHANISM       CV JOINT BODY 1 BODY 2 BODY 3 ASSEMBLY CV JOINT

Aim To create A pillar through the given Class-A surface and Master Section with the Dog house considering the design rules. Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost surface of the plastic component which is also looks fine surface and it is the aesthetic surface that the…

Aim To create the Door Trim Lower Plastic component through the given Class-A surface with the required Draft angle and perform Draft analysis on the model. To create the Heat Stakes and the locators considering the design rules.   Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost…

Aim To create the Dog House for the Door Trim considering the design rules.   Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost surface of the plastic component which is also looks fine surface and it is the aesthetic surface that the designer creates as an input part for…

Aim To create the Door handle plastic component through the given Class-A surface with Ribs and Screw boss.   Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost surface of the plastic component which is also looks fine surface and it is the aesthetic surface that the designer…

Aim To create the Core and Cavity blocks for the switch bezel plastic component designed.     Software used CATIA V5   Tooling Axis In Molding, machine arrangement is given to open the mold along a direction which is known as Tooling Direction. In other words. The mold is built from two separate halves…

Aim To create the Bumper Plastic component through the given Class-A surface with the required Draft angle and perform Draft analysis on the model.   Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost surface of the plastic component which is also looks fine surface and it is…

Aim To create the Coin Holder Plastic component through the given Class-A surface with the required Draft angle and perform Draft analysis on the model.   Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost surface of the plastic component which is also looks fine surface and it…

Aim To create the Switch Bezel Plastic component through the given Class-A surface with the required Draft angle and perform Draft analysis on the model.   Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost surface of the plastic component which is also looks fine surface and…

Aim To create the Base Bracket Plastic component through the given Class-A surface with the required Draft angle and perform Draft analysis on the model.   Software used CATIA V5   Given Class-A surface The Class-A surface is the outermost surface of the plastic component which is also looks fine surface and…

BACKDOOR           The Back door/Tail Gate of a car is a component which hinges at the back of the car to cover the boot space or luggage area, but there are more functions that come with it which has to be considered while making a design of the same like rear visibility criteria and boot space.            This part is…

ROOF         An automobile roof is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Though it just looks like a styling surface that protects from sun, wind and other elements, various environmental…

FENDER Fender is the US English term for the part of an automobile (vehicle body) that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray being thrown into the air by the rotating tire. When vehicle is moving, tires pick up stones and other hurl…

FENDER         Fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders on their front wheels. It is the part of a car, truck or motorcycle that surrounds the wheel sell. The primary function of a fender is to prevent dirt and…

SECTION MODULUES                Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and moment of…

HOOD             The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment or trunk on rear-engine and some mid-engine vehicles for maintenance and repair. It generally covers the engine and other essential accessories…

UNDERBODY COATING              Underbody coating is usually a dense cladding  (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting…

BENCHMARKING            Benchmarking is the process of comparing products, services and processes against those of organizations known to be the leaders in one or more aspects of their operations.             Benchmarking can also help organizations identify…