Week 8 - Challenge 4 - Bumper

Aim: Design of the front roof rail, rear roof rail, and bow roof for the roof of the vehicles with the help of the given skin data of the roof according to snow load condition and hear distortion criteria. Introduction: An automobile roof is considered as an integral part of BIW (body in white) design. A car roof…

Aim: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Objective: The objective of this project is to route the wiring harness…

Aim:To route the wiring harness of given Engine model and prepare flatten view drawing in CATIA V5. Apply all packaging rules and industry best practices. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also known as a wire harness, wiring harness, cable assembly, wiring assembly, or wiring…

Aim: To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout. To place the flattened view on a drawing sheet. To ensure bundles with…

Aim:Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing. OBJECTIVE-   The objective of this project is to first route the two Harness A and Harness B as per the given harness layout. The electrical connectors…

Aim: Development of a Door Trim panel. OBJECTIVE: objective for this project is to make half of the door trim panel in catia-V5 from the provided Class-A surface of the same. ABSTRACT:  This report contains a brief theory on design rules and the approach followed to achieve the final plastic product.…

Aim:Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) CAD data of the…

Aim: Define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Clip Definition: This another important component of the Wiring harness which should be defined before wiring harness routing . Following important parameters required to be defined Entry Point & Plane…

Aim: Define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Conector defination: Geometry Parameters:- Point & Co-ordinate system (Axis) Connector Connection point:- This point is used for the connection of one connector to another connector.…

Aim: To create part models and assemble the components using the 2D drawings which were provided. QUICK RETURN MECHANISM: A quick retum mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel in retum stroke is less than in the forward stroke. It is driven by a circular motion source…

 Aim: Create the Door Trim Lower Plastic component through the given Class-A surface & Create the Heat Stakes and the locators considering the design rules . Input Class A surface: Draft analysis report for both the given Class-A surface and the final plastic component: DRAFT: Draft angle is nothing…

Aim: Create the Dog House for the Door Trim considering the design . Input Class A surface: Draft analysis report for both the given Class-A surface and the final plastic component: DRAFT: Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing.…

Aim:A pillar Design with Master Section Input master section A pillar: Draft analysis report for both the given Class-A surface and the final plastic component: DRAFT: Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially…

 Aim: Create the ribs & bosses for the drill handle. Input Class A surface: Draft analysis report for both the switch bezel plastic component : Draft : Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the…

Aim:Create the Core and cavity blocks for the switch bezel designed.  Draft analysis report for both the switch bezel plastic component : Draft : Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the…

 Aim: Create the Bumper Plastic component through the given Class-A surface.  Input Class A Surface:  DRAFT Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the case of plastic component…

Aim: Create the Coin Holder Plastic component through the given Class-A surface.  Input Class A surface: DRAFT Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the case of plastic component design…

Aim: Create the Switch Bezel Plastic component through the given Class-A surface.  Input Class A surface: Draft analysis report for both the given Class-A surface and the final plastic component: DRAFT: Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from…

Aim: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  INPUT CLASS-A SURFACE:  Draft analysis report…

Aim:        To design car back door from given styling surface data under given design rules and regulations. Objective: The objective of this project is to design a BIW Back Door of a car with an Inner Panel, Outer Panel, and Reinforcements for the Hinges, Gas stay, Wiper Motor, and Latch by following the engineering…

Aim:         To find the section modulus of the hood and optimization to improve the overall section modulus. Objective:         Use the section from your Hood design and calculate the section modulus using the formula S= I/y         The objective of this report is to understand section of the model and analyze its effects…

AIM: The aim of these project is to design and The  main design requirements for the  Drip, Sill, Bumper, Baffle, (Splash), and A- Pillar mounting areas. Fender:       A fender is the part of a car, truck, motorcycle , or other vehicles that frames or covers a wheel well. Its main purpose is to…

AIM: To create a report on fender regulation and to calculation the wheel arc area and prove whether the car will pass the standards or not by using the European standards. Fender: A fender is the part of a car, truck, motorcycle, or other vehicles that frames or covers a wheel well. Its main purpose is to prevent debris,…

Objective Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters. Design outer panel with the hem, develop the Inner Panel, develop all the necessary Reinforcements, Mirror and position the Hinge & Striker, provide Mastic Data, and provide the required…

What is Bench-Marking? Bench-Marking involves a Structured comparison between similar products, services or processes on some Dimensions of performance. Automotive Benchmarking is the process of analyzing the choices of similar product based on the selection factor and deducing it to final conclusion. CASE D.S. Pughazhyendhii…

What is underbody coating? The underbody coating is provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. The main purpose of undercoating is to check rust…