Week 8 - Challenge 4 - Bumper

AIM: Create  A pillar Design with Master Section OBJECTIVE: Craetion of proper tooling direction following themastrer section to create the part that meet the requirements Draft analysis check to make sure that the class A surface is meeting the draft required along the tooling direction Creation of Dog house,…

AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. PROCEDURE:-    …

DOOR HANDLE :- AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  PROCEDURE:- FEASIBILITY CHECK CLASS…

AIM :  To create the Core and cavity blocks for the switch bezel which we have designed in the earlier challenge.   THEORY :   DRAFT ANALYSIS :-   The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is…

  Screenshots of the Draft analysis report for both the given Class-A surface and the final plastic component     Screenshots of the solid model with the proper Tool using : Design Tree :- Screenshots of the solid model with the proper color code of the draft angle in various orientations (Isometric, Front,…

DESIGN OF COIN HOLDER:- AIM: To create the coin holder plastic component through the given Class A surface. To begin with the tooling axis for the given Class-A surface should be created meeting the requirements of the draft angle and at the end perform the draft analysis on the model. Take the thickness of the component…

  Screenshots of the Draft analysis report for both the given Class-A surface and the final plastic component Different Tools used Design Tree Screenshots of the solid model with the proper color code of the draft angle in various orientations (Isometric, Front, Side, and Top View)

The Draft analysis report for both the given Class-A surface and the final plastic component. The solid model with the proper color code of the draft angle in various orientations (Isometric, Front, Side, and Top View)   TOOL USED   COMPLEATE TREE :-

OBJECTIVE To design the back door of a To design an inner panel for the back door. To design the necessary reinforcements like Hinge,Gas-stay,Wiper motor, Latch and Striker on basis of engineering standard The Inner panel is subjected to Draft Ana lysis for verifying whether it satisfies requirements of Deep Drawing. INTRODUCTION…

What is a car's roof called?    An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.                        …

FENDER :-        The fender is the car body part that frames the wheel.Its purpose is to prevent sand,dirt,rocks,and other roads spray from being thrown into the air by the roatating tires and close the engine components.When vehicle is moving,tires pick up stones and other and hurl them in all directions.Fender…

  Report On Section Modulus Calculation Of Hood :-                        To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood.…

1. Wheel Arch :- Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of Wheel arch of a fender should be such that it must shield wheels and protect both passengers' compartment and pedestrians from projection of water, mud and ston For the vehicle to has its use permit…

  AUTOMOBILE HOOD DESIGN  Here we are going to understand and design the concept of front-mounted engine's hood according to the standards. The hood or bonnet is the hinged cover over the engine of motor vehicles that allows access to the engine compartment, or trunk for maintenance and repair. On front-mounted…

Underbody Coating :-                         Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and…

Definition: Benchmarking Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders in one or more aspects of their operations. Benchmarking provides necessary insights to help you understand how your organization compares with similar organizations,…

Title:-Create bracket using NX-Cad. Objective:-To learn and implement the principles of Advanced Sheet metal design to design a bracket using NX CAD as a tool. Introduction:-                     Metal bracket is a device that projects from or overhangs a wall to carry a weight .It may also serve as a ledge to support a…

Title Of the Project :- Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket. Objective :- To design a bracket by using siemens NX12 sheet metal application. Introduction :-  SIEMENS NX : NX formaely Known As " unigraphics" is an advanced high-end CAD/CAM/CAE which, has been owend since 2007 by siemens PLM software.…

Title of the Project :- Advanced sheet metal design using NX cad- Odd Shaped Enclosure. Objective:-        Design the odd shaped Enclosure in sheet metal using NX Cad. Introduction:-       In this project we design Odd shaped Enclosure using basic sheet metal commands such as sketch,extrude,sheetmetal…

 AIM : Advanced sheet metal design using NX cad challenge 2 Box Assembly . OBJECTIVE : To design a BOX Assembly using Siemens NX sheet metal application. INTRODUCTION :                  SHEET METAL is metal formed by an industrial process into thin, flat…

OBJECTIVE :                   To design an advanced casing using the sheet metal application in siemens NX.   INTRODUCTION :                  Sheet metal design is a vast domain in the design od any sheet metal industry,…

AIM:     To create a BOM & Hardware list (BOP) for the complete fixture assembly from challenge 8.   PROCEDURE:      Bill of materials is basically a file, which includes all the information all the required for the assembly of printed circuit boards. It is one of the most important…

  1. Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. 2. Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture…

1. ) Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. 2. ) Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8.    Key sheet for the complete Fixture assembly The below shown digram is…

1.) What are the Drawing templates?                  A drawing template enables you to create exact circles, squares, lines, arcs, and more without reaching for a compass, ruler, or protractor. It's a necessary tool for executing clean-lined blueprints, sketches that demand…

Aim/ Introduction : Perform 3D finish for all units of assembly design. Creat rough locators for assembly. Create Rough locators for the Assembly design                                             …

1).What do you understand by the 3D finish process ? 3D finish process means to finish the design is being completely and make it ready for all final simulation & 2D detailing. The following are the basic rules to be following in 3d finishing:   The nominality of holes is to be checked which ensures the easy assembly…

Aim :- Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. Design the complete Fixture assembly (the units designed in the previous challenges can also be used). Make sure that all the 5 Panels given in the CAD data are fully constrained with the 3-2-1 principle.…

1) What is the Base Unit? What are the typical parts of the Base Unit? Base Unit :- A base unit is the designed to mount all the other units (clamp unit, pin unit , rest unit , etc.)of the tool,also other parts necessary for a tool like pneumatic valve box , trunking cable path will also be mounted on to a base unit .…

Aim :- Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade, and Clamp Arm for the given Car Panel. Maintain the stroke as 100mm.   Project Panel :-                              Introduction :-               This project to design 3-Swivel clamp units and 1-pin-clamp unit to fix it in fixed position.…

1.Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. 2.Design 2 Different types of Rest Unit for the given Car Panel.   Aim/Introduction/Objective:- In this challenge we have to Design 3 Different types of Power Clamp Unit with Different Riser,…

PIN UNIT  DESIGN OBJECTIVE:                        To design 2 different types of fixed pin unit and retractable pin unit such with different pins risers, blade and block ABSTRACT:                      …

1.) Design Methodology                                        A three-phase methodology for the fixture design activity has been developed. The three phases include predesign analysis (phase I), functional analysis…

Q.1) Project Execution Activity Project Activity it starts with basic rquairment 1) RFQ Received                          RFQ is basic request of coatation to the customer , where customer give the required specification ,documents etc. and form of to some…

Q1).  BIW(Body In White)                      Body In White is define to refers to the welded sheet metal components which from the vehicles structures to which the other components will be married i.e. engines, chasis,exterior and interior trim.    …