Week 8 - Challenge 4 - Bumper

REPORT - DESIGN OF BACK DOOR   OBJECTIVE -  Design a Back Door Assembly from the provided styling surface, use appropriate design methodologies and provide the necessary reinforcements and embosses.   INTRODUCTION - Backdoor are one of the type of door of the vehicle which are located…

Objective :  To create the inner panel and outer panel of the car hood with reference to the given Class A surface of the outer pane of the hood and to assemble the both the panels with the help of hemming. Also to assemble the relative components such as hinges, striker and reinforcements required. WHAT IS HOOD A car…

OBJECTIVE- To develop the front fender using Siemen nx following the design parameters  1. FULL BUMPER TYPE: The full bumper type fender was used in old cars, it covers the full area until the front lighting. But it has a lot of sheet metal material which is unnecessary…

Aim: To calculate the Fender Wheel Arch area , to pass the European standards.   Objective: Create the intersection point according to given dimention. Follow the European standards to prove the design is valid. Tabulate the result to conculde the final result. Wheel Arch: Wheel Arch is the semi-circular part of thee…

Aim: The main objective of this project is to understand and learn the basic tools and advanced tools used in NX and calculation as well as section modulus and optimization of Car Hood. Section modulus Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members,…

AIM : Development of a Door Trim pane OBJECTIVE :  Create of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog…

What is undercoating No matter the climate, the underbelly of every vehicle needs proper care and protection. Undercoating helps protect your vehicle against rust and corrosion. Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally…

2.WHAT IS BENCHMARKING Benchmarking in the automobile industry involve a structural comparison between similar produces,service or process on some dimensions of performance. PROCESS  OF BENCHMARKING . Between similar processes in same factory or service branch. Between different factory or service branch. Between…

Aim: To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5.  Objective: The objective of this project is to route the wiring harness and prepare straighten view sketch for the tailgate of the car. All types of packaging rules should be considered while routing…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective To route wiring harness for v-16 engine Create flateening view of the drawing Apply protection covering Provide all detail like clips,mound,continuty etc. Apply PAckaging rules   Assumptions- Provide clips/clamps as per…

AIM: To created closed body and perform draft anaysis PROCEDURES: CLASS A SURFACE: Given class A suface step file opened in catia a perfom a feasibility study and make sure given file is ready and can be used for further development.   TOOLING AXIS: To create tooling axis i used simple normal to plane method , ie…

Given step file is convert into CAT and given bumper model taken as CLASS A SURFACE  TOOLING AXISEXTRACT A SURFACECREATE POINT ON THE SURFACETAKE TOOLING AXIS AS NORMAL TO SURFACE DRAFT ANALYSISThe Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis…

OBJECTIVE Converting the given CLASS A surface into closed body and make Screw boss and rib on body and perform draft analysis PROCEDURE Given step file is convert into CAT and given bumper model taken as CLASS A SURFACE CLASS A SURFACE Check for gaps between surfaces for that click on join and then preview. If theres…

QUICK RETURN MOTION MECHANISAM BODY 1 BODY 2 BODY 3 BODY 4 BODY 5   ASEEMBLED BODY CV JOINT BODY 1 CV JOINT 2 BODY 3 ASSEMBLY

OBJECTIVE Converting the given CLASS A surface into closed body and make 2 Dog house on body and perform draft analysis PROCEDURE Given step file is convert into CAT and given bumper model taken as CLASS A SURFACE CLASS A SURFACE Check for gaps between surfaces for that click on join and then preview. If theres any…

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout. To place the flattened view on a drawing sheet. To ensure bundles…

OBJECTIVE-   The objective of this project is to first route the two Harness A and Harness B as per the given harness layout. STEP1-Define all the electrical connectors geometrically and electrically so that they can be used in the wiring harness   STEP2-Create harness A and harness B as shown below by using…

  The given connectors were downloaded from the www.te.com Connector connection point  bundle connection point axis system at the connector connection point define all the connectors as electrical components We use the multi branchable to add all the necessary brances , branch points in the wiring and harness…

  1.  P - Clamp : Step - 1 : First , download the P - Clamp IGS file and open it using the CATIA V5 software . Step - 2 : Now we have to define geometry parameters . To define geometry parameters , we must navigate to the part workbench . We need to create planes at the entry and centre points . We need…

  CONNECTOR DEFINATIONS IN CATIA V5 1. Deutsch DT06 – 08SA Connector connection point: Create midpoint on the contact face which will be normal to wire bunddle insertion Craete Axis System with respect to the point which we have created and defining the axis direction as shown below, Create Bundle connection…

first we need to create a tooling axis since the body cant rely on on axis first set axis on base of the body then in zx plane intersect the plane line and draw a dummy axis and draw 2line respective on the surface line and use bisect linr fucntion to create bisect line between them and make other line construction elements.…

creating tooling axis. to create the tooling axis using reference of the class a surafce and create dummy axis first and draw 2 sketched on 2 sdrafted side and in part workbench and bisect them and use ut as tooling axis class a surface to create draft go to tools>analyse>draft and open draft and click compass and…

AIM: Create the Bumper Plastic component through the given Class-A surface And draft analysis   Given step file is convert into CAT and given bumper model taken as CLASS A SURFACE CLASS A SURFACE TOOLING AXIS Here we dont need to complicate the tooling axis we can just use the "Normal to surface " method. by considering…

first we need to create a tooling axis since the body cant rely on on axis first set axis on base of the body then in zx plane intersect the plane line and draw a dummy axis and draw 2line respective on the surface line and use bisect linr fucntion to create bisect line between them and make other line construction elements.…

CREATING AXIS IS EASY FOR THE PART  First we extract the base and on surafce a point is taken and line draawn in z direction this takes as the tooling axis class a surafce (((( the given file -downloded- doesnt have and cut)))) class b class c final solid body   in video sir doesnt mention about draft analyse…