Challenge

Week 8 - Challenge 2 - Switch Bezel Design

                                               Week 8 - Challenge 2 - Switch Bezel Design

Switch Bezel Design

Objective

         To Create the Switch Bezel Plastic component through the given Class-A surface.the tooling axis for the

given Class-A Surface should be created meeting the requirements of the draft angle and to perform the Draft

analysis on the model. 

Aim

    • Proper Tree Structure.
    • Geometrical sets with proper name.
    • All the sketches are to be created under the Geometrical set.
    • Use the Close Surface feature to make a solid body from the surface. 
    • Publications: Use the publication option and publish the below
      • Tooling Axis
      • Class A, B, and C surface

Introduction

       The control panel bezel is the frame part of the window switch that holds its switch covers and buttons

into place. Moulding is the method used to manufacture the plastic trims of an automotive by most OEM’s,

hence by considering the manufacturing consideration the switch bezel is designed.

Design consideration

  • Class – A surface should be aesthetically smooth and good.
  • Class – B surface should have all the supporting features like ribs.
  • Parting Line should coincide with the B surface since flashing couldn’t affect the aesthetic of Class – A.
  • Class – C surface should also pass the draft analysis.

CLASS A

Tooling axis

      The Tooling Direction is basically the direction that the mold pulls apart. The mold is built in two separate

pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and

that's the Dyeline or the Tooling Direction.

Draft analysis

      The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This

type of analysis is performed based on color ranges identifying zones on the analyzed element where the

deviation from the draft direction at any point, corresponds to specified values.

TREE STRUCTURE

ISO METRIC VIEW

FRONT VIEW

SIDE VIEW

TOP VIEW

conclusion

The model is succesfully completed as per the design requrements.

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