Week 8 - Challenge 2 - Switch Bezel Design

Switch Bezel:

Create Switch Bezel for the given Class A surface to generate Class B and C surfaces to finally create the solid closed surface.

Tooling Axis:

The direction in which the mold or core and cavity open is the tooling axis.

creating tooling axis:

Sketch:1.

• Create a point for using extraction of the surface.
• Then create an axis coordinating system.
• Then create an intersection of the surface.
• create a line for the given intersection.
• finally generate Bisecting line.

Sketch:2.

• Then create an intersection in Y using an axis coordinating system.
• create a line for the given intersection.
• create a line for using a point to use dimension in 3° of the angle.

Bisecting line:

• Bisecting line equally distanced between two lines.
• sketch 1 & 2, point used to generate a bisecting line.
• this line is the tooling axis.

Switch Bezel:

Class A Surface:

• class a is an input to get the stylish team it was called Class A surface.
• check the class A surface to fully closed surface or not.
• the use to create class B surface.

Class B Surface:

• Class B surface has extracted the surface from the class A surface.
• Use the Extract the surface and untrim the surface.
• Then Extrapolate the untrimmed surface.
• then offset the surface for a given thickness 3mm distance.
• All the surface for the Wall, surface, and base.
• Then trim the surface.
• Next fillet the surface.
• Finally, generate the Class B surface.

Class C Surface:

• Class B surface is a closed surface to generate the boundary of the Class A surface.
• Then trim both Class A and B surfaces to generate the Class C surface.

Closed surface:

• Create a closed surface for the given Class C surface.
• using Closed surface commend In part workbench.
• finally, generate the solid model.

View:

Isometric View:

Front View:

Side View:

Top View:

Draft Analysis:

• Analysis of the draft angle of the completed solid model.
• Using this command to check the possibility of the draft angle for tooling direction.
• The green color in the correct body or possible side.
• Blue is between the 0 to 3° angle.
• Red is a negative angle not possible.
• This draft analysis uses the tooling direction to analyze all the angles of the solid surface.

View:

Isometric View:

Front View:

Side View:

Top View:

Tree :

• Maintain proper tree structure.
• The yellow icon is surface modeling.
• The green icon is a solid part.
• The publication highlights the shortcut.